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Magic Leap

Staff Process Engineer, NPI

Magic Leap, Boulder, Colorado, United States, 80301

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Overview

Magic Leap is a pioneer in Augmented Reality (AR) optics, display systems, platforms, devices services, prototyping and manufacturing capabilities. We are known for our unmatched optics stack and have developed ultra-lightweight waveguides and display systems that advance what is possible in AR. With more than a decade of experience in AR innovation, we have made groundbreaking advancements in text legibility, color fidelity and rich digital content visuals while continually expanding the field of view to create engaging, immersive AR experiences. Magic Leap could be your place if you want to be part of a united team where everyone is empowered and trusted to make an impact. We invite you to explore innovative solutions, grow your skills, and help make our technology available to millions as a partner in the mixed reality (XR) ecosystem. We value diverse perspectives and believe everyone’s voice matters as we shape our future together. The opportunity

As a Staff Process Engineer, NPI within our Manufacturing team, you will identify critical requirements, understand system sensitivities, develop execution strategies, and map key performance metrics to achieve product goals. This role reports into the New Product Introduction (NPI) team and acts as a strategic partner across NPI engineering, research, product design, supply chain, product management, and manufacturing teams to tackle major technical challenges. This is a highly visible cross-functional role transitioning new products from concept phase to production, while focusing on critical product differentiation and fiscal responsibility. Candidates must be highly innovative and enjoy working in a dynamic, creative environment. They must be engaged in all critical aspects of new product development: concept, business case development, industrial design, detailed design, EVT, DVT, PVT, ramp, and delivery. Location : Ideally, we would like to hire in Plantation, Florida. For the right candidate, a hybrid hire is possible. Travel up to 30% of the time to our HQ and/or Boulder, CO locations is required. What you’ll do

Develop Manufacturing Processes

– Design and implement innovative manufacturing solutions for emerging optical display technologies, from concept through execution. Lead Cross-Functional Collaboration

– Partner with internal teams, including Product Design and Optical Engineering, to define technology roadmaps, development strategies, and milestone criteria. Drive Manufacturing Solutions

– Develop, prototype, and optimize manufacturing processes, ensuring smooth transitions from NPI to high-volume production. Risk Management & Process Optimization

– Conduct risk assessments, tradeoff analyses, and process experimentation to enhance manufacturing strategies and mitigate challenges. Vendor Evaluation & Integration

– Assess and collaborate with vendors, contract manufacturers, and supply chain partners to ensure process capability, quality standards, and production readiness. Manufacturing Tool & Process Qualification

– Design and qualify manufacturing tools, fixtures, and assembly aides to improve production efficiency and scalability. Product Readiness & Execution

– Establish and refine product readiness strategies, execution processes, and transition requirements to achieve high-quality manufacturing. Data-Driven Design Feedback

– Leverage production data, benchmarks, and performance analyses to inform design improvements and optimize cost, quality, and manufacturing efficiency. The experience you bring

8+ years of experience in NPI and manufacturing engineering, ideally within the consumer electronics or optical systems industry. Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field. Proven experience in developing and deploying automated factory equipment and processes for high-volume manufacturing, with a focus on optical or precision assembly. Strong analytical skills with a meticulous approach to troubleshooting and optimizing manufacturing processes. Ability to work effectively with diverse teams to drive projects from concept to completion. Proficiency in DFX, design for manufacturability and assembly (DFMA), process capability analysis (CPK/MSA), and statistical tools such as JMP or MATLAB. Demonstrated expertise in mechanical design, including Creo (or equivalent) for part, process, and fixture development. Experience with Lean manufacturing and Design for Six Sigma (DFSS) principles to enhance efficiency and quality. It’s exciting if you also have

Masters degree in Mechanical Engineering, Manufacturing Engineering, or a related field. Experience with optomechanical and systems engineering. Knowledge of fabrication and assembly processes, including testing and quality methods. Experience leading or contributing to cross-functional project teams. Additional Requirements

Flexibility for travel as needed (approximately 10-20%). Additional Information

All your information will be kept confidential according to Equal Employment Opportunities guidelines. All legitimate Magic Leap email communications will end with "@magicleap.com". For protection of personal information, do not click links or open suspicious attachments. If you receive a suspicious communication, contact TalentAcquisition@magicleap.com for assistance. We do not accept application documents via email, and recruitment agencies are not accepted for this role. Accommodations

If you need an accommodation during the application, interviewing, or hiring process, please email ApplicantAccommodation@magicleap.com. Magic Leap will reasonably accommodate qualified individuals with disabilities to the extent required by law. #LI-SM2 #LI-REMOTE Our salary ranges are determined by role, level and location. In addition to salary, Magic Leap offers a discretionary bonus and a fully comprehensive benefits package for eligible employees. US Base Salary Range $135,000 - $155,000 USD

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