Shield AI
Senior Staff Mechanical Design Engineer- Ground Support Equipment (R3301)
Shield AI, Dallas, Texas, United States, 75215
Senior Staff Mechanical Design Engineer – Ground Support Equipment (R3301)
Join Shield AI in pioneering the development of AI-powered autonomous aircraft for national defense. We are seeking a Senior Staff Mechanical Design Engineer to lead the design, development, and testing of Ground Support Equipment (GSE) for our next‑generation UAS.
What you'll do
Design and develop mechanical systems for GSE, including power units, transport structures, launch & recovery systems, and maintenance tools.
Create detailed CAD models, drawings, and specifications for manufacturing and assembly.
Conduct structural, thermal, and fatigue analysis to ensure durability and reliability of GSE in field environments.
Collaborate with cross‑functional teams to integrate GSE with aircraft systems and mission operations.
Perform trade studies and system optimization to enhance portability, ruggedness, and maintainability of support systems.
Oversee prototyping, testing, and validation of GSE designs to meet military and aviation standards.
Develop technical documentation, test procedures, and support manuals for field operations.
Work with suppliers and manufacturing partners to ensure cost‑effective production and sustainment of GSE.
Support flight test campaigns by providing engineering support for ground systems and test operations.
Required qualifications
8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems.
Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout.
Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems.
Experience designing deployable, transportable, and field‑ready aerospace support equipment.
Knowledge of MIL‑STD design requirements for aerospace ground support systems.
Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing.
Ability to work in a fast‑paced, agile development environment with evolving priorities.
Preferred qualifications
Experience designing UAS or military aircraft ground support equipment.
Knowledge of power distribution, hydraulics, and environmental control systems for aerospace applications.
Experience with DoD acquisition, sustainment, and field deployment strategies.
Prior experience supporting military aircraft maintenance and sustainment operations.
Active Secret or Top Secret clearance (or ability to obtain one).
Salary & Benefits Salary range: $166,632 – $249,948 per year plus bonus, benefits, and equity.
Equal Employment Opportunity Shield AI is a proud equal opportunity workplace and an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. Shield AI may use artificial intelligence tools to support parts of the hiring process; final hiring decisions are made by humans.
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What you'll do
Design and develop mechanical systems for GSE, including power units, transport structures, launch & recovery systems, and maintenance tools.
Create detailed CAD models, drawings, and specifications for manufacturing and assembly.
Conduct structural, thermal, and fatigue analysis to ensure durability and reliability of GSE in field environments.
Collaborate with cross‑functional teams to integrate GSE with aircraft systems and mission operations.
Perform trade studies and system optimization to enhance portability, ruggedness, and maintainability of support systems.
Oversee prototyping, testing, and validation of GSE designs to meet military and aviation standards.
Develop technical documentation, test procedures, and support manuals for field operations.
Work with suppliers and manufacturing partners to ensure cost‑effective production and sustainment of GSE.
Support flight test campaigns by providing engineering support for ground systems and test operations.
Required qualifications
8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems.
Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout.
Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems.
Experience designing deployable, transportable, and field‑ready aerospace support equipment.
Knowledge of MIL‑STD design requirements for aerospace ground support systems.
Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing.
Ability to work in a fast‑paced, agile development environment with evolving priorities.
Preferred qualifications
Experience designing UAS or military aircraft ground support equipment.
Knowledge of power distribution, hydraulics, and environmental control systems for aerospace applications.
Experience with DoD acquisition, sustainment, and field deployment strategies.
Prior experience supporting military aircraft maintenance and sustainment operations.
Active Secret or Top Secret clearance (or ability to obtain one).
Salary & Benefits Salary range: $166,632 – $249,948 per year plus bonus, benefits, and equity.
Equal Employment Opportunity Shield AI is a proud equal opportunity workplace and an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. Shield AI may use artificial intelligence tools to support parts of the hiring process; final hiring decisions are made by humans.
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