Aegis Worldwide
Join to apply for the
Mechanical Design Engineer
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Aegis Worldwide Join to apply for the
Mechanical Design Engineer
role at
Aegis Worldwide Role: Mechanical Design Engineer
Role: Mechanical Design Engineer
Location:
Greater Chicago Area (onsite in Lake Forest, IL/ some travel)
Type:
Full-Time | Individual Contributor | Hands-On Design Role
A well-established engineering organization is seeking a
Mechanical Design Engineer
for a highly impactful, hands-on role focused on
manufacturing-driven design ,
new product development (NPD) , and
complex mechanical problem solving .
This opportunity is ideal for engineers who enjoy leading projects from concept to production, and who are looking to grow as a
technical expert
rather than pursue a people management track.
Key Responsibilities
Lead the full design lifecycle—from customer input through to production Develop product concepts, create 3D CAD models, and manage prototyping and validation testing Perform detailed tolerance stack-up analyses for multi-component assemblies Select materials, coatings, and heat treatments for strength, wear resistance, and manufacturability Design with manufacturing in mind, including plastic injection molding, stamping, aluminum casting, machining, and MIM Apply engineering tools such as DFMEA, DOE, and FEA to assess and improve designs Collaborate cross-functionally with manufacturing, testing, and product teams Independently manage technical problem solving and prototype builds
Qualifications
Required:
Bachelor’s degree in Mechanical Engineering 6–12+ years of mechanical design experience Advanced proficiency with 3D CAD tools (CREO required; surfacing and Windchill preferred) Strong experience with tolerance stack-ups in complex assemblies Solid understanding of strength of materials, metallurgy, heat treatment, and surface coatings Hands-on experience with multiple manufacturing processes Experience designing electro-mechanical systems in industries such as hand tools, power tools, consumer products, automotive, etc. Comfortable working independently with minimal direction Proven track record of long-term employment and commitment
Preferred:
Familiarity with engineering analysis software (MATLAB, Ansys, CFD, etc.) Exposure to Six Sigma, Lean, or DFMEA methodologies Project coordination experience in a design-focused role Experience managing prototypes through to production
Ideal Candidate Traits
Technically curious, hands-on, and passionate about engineering Self-driven and proactive in solving problems without micromanagement Seeks growth through technical depth rather than formal leadership Brings a stable, dependable work history and a commitment to long-term impact
This is a
critical role , and we are seeking a top-tier candidate who can hit the ground running. If you have the experience and expertise to make an immediate impact, we encourage you to apply! Seniority level
Seniority level Mid-Senior level Employment type
Employment type Full-time Job function
Job function Engineering and Information Technology Industries Staffing and Recruiting Referrals increase your chances of interviewing at Aegis Worldwide by 2x Get notified about new Mechanical Design Engineer jobs in
Lake Forest, IL . Gurnee, IL $95,000.00-$105,000.00 16 hours ago Norridge, IL $80,000.00-$90,000.00 2 months ago Morton Grove, IL $90,000.00-$130,000.00 2 weeks ago Cary, IL $68,000.00-$120,000.00 2 weeks ago Mechanical Engineer (onsite in Wood Dale, IL)
Wood Dale, IL $95,000.00-$105,000.00 3 weeks ago Lake Villa, IL $85,000.00-$105,000.00 3 days ago Itasca, IL $85,000.00-$100,000.00 4 days ago We’re unlocking community knowledge in a new way. Experts add insights directly into each article, started with the help of AI.
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Mechanical Design Engineer
role at
Aegis Worldwide Join to apply for the
Mechanical Design Engineer
role at
Aegis Worldwide Role: Mechanical Design Engineer
Role: Mechanical Design Engineer
Location:
Greater Chicago Area (onsite in Lake Forest, IL/ some travel)
Type:
Full-Time | Individual Contributor | Hands-On Design Role
A well-established engineering organization is seeking a
Mechanical Design Engineer
for a highly impactful, hands-on role focused on
manufacturing-driven design ,
new product development (NPD) , and
complex mechanical problem solving .
This opportunity is ideal for engineers who enjoy leading projects from concept to production, and who are looking to grow as a
technical expert
rather than pursue a people management track.
Key Responsibilities
Lead the full design lifecycle—from customer input through to production Develop product concepts, create 3D CAD models, and manage prototyping and validation testing Perform detailed tolerance stack-up analyses for multi-component assemblies Select materials, coatings, and heat treatments for strength, wear resistance, and manufacturability Design with manufacturing in mind, including plastic injection molding, stamping, aluminum casting, machining, and MIM Apply engineering tools such as DFMEA, DOE, and FEA to assess and improve designs Collaborate cross-functionally with manufacturing, testing, and product teams Independently manage technical problem solving and prototype builds
Qualifications
Required:
Bachelor’s degree in Mechanical Engineering 6–12+ years of mechanical design experience Advanced proficiency with 3D CAD tools (CREO required; surfacing and Windchill preferred) Strong experience with tolerance stack-ups in complex assemblies Solid understanding of strength of materials, metallurgy, heat treatment, and surface coatings Hands-on experience with multiple manufacturing processes Experience designing electro-mechanical systems in industries such as hand tools, power tools, consumer products, automotive, etc. Comfortable working independently with minimal direction Proven track record of long-term employment and commitment
Preferred:
Familiarity with engineering analysis software (MATLAB, Ansys, CFD, etc.) Exposure to Six Sigma, Lean, or DFMEA methodologies Project coordination experience in a design-focused role Experience managing prototypes through to production
Ideal Candidate Traits
Technically curious, hands-on, and passionate about engineering Self-driven and proactive in solving problems without micromanagement Seeks growth through technical depth rather than formal leadership Brings a stable, dependable work history and a commitment to long-term impact
This is a
critical role , and we are seeking a top-tier candidate who can hit the ground running. If you have the experience and expertise to make an immediate impact, we encourage you to apply! Seniority level
Seniority level Mid-Senior level Employment type
Employment type Full-time Job function
Job function Engineering and Information Technology Industries Staffing and Recruiting Referrals increase your chances of interviewing at Aegis Worldwide by 2x Get notified about new Mechanical Design Engineer jobs in
Lake Forest, IL . Gurnee, IL $95,000.00-$105,000.00 16 hours ago Norridge, IL $80,000.00-$90,000.00 2 months ago Morton Grove, IL $90,000.00-$130,000.00 2 weeks ago Cary, IL $68,000.00-$120,000.00 2 weeks ago Mechanical Engineer (onsite in Wood Dale, IL)
Wood Dale, IL $95,000.00-$105,000.00 3 weeks ago Lake Villa, IL $85,000.00-$105,000.00 3 days ago Itasca, IL $85,000.00-$100,000.00 4 days ago We’re unlocking community knowledge in a new way. Experts add insights directly into each article, started with the help of AI.
#J-18808-Ljbffr