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Chiparama

Hardware Validation Engineer

Chiparama, Hughson, California, United States, 95326

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Hardware Validation Engineer

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Chiparama .

The Hardware Validation Engineer is responsible for planning, developing, and executing validation tests for mechatronic systems and components. This role ensures that all hardware meets design intent, safety, durability, and performance requirements through detailed verification and validation (V&V) activities.

Qualifications & Experience

Bachelor’s degree in Electrical Engineering, Electronics Engineering, Mechanical Engineering, or Mechatronics.

3+ years of relevant experience in hardware validation, test engineering, or mechatronic systems validation.

Strong understanding of DVP & DFMEA processes, validation methodologies, and automotive system development cycles.

Hands‑on experience with data acquisition (DAQ) systems (e.g., National Instruments NI‑DAQ, Dewesoft, dSPACE).

Proficiency with vehicle communication protocols and tools (e.g., CAN, LIN, CANoe, CANalyzer, CANape).

Experience with automation scripting (Python, MATLAB, LabVIEW).

Knowledge of test instrumentation (oscilloscopes, sensors, multimeters, power analyzers).

Familiarity with mechanical/electrical fixture design using CAD software (SolidWorks, CATIA, or Creo).

Experience with data analysis and reporting tools (Diadem, MATLAB, Python, Excel).

Proficient in using Jira, Jama, Confluence, or equivalent requirement management platforms.

Strong analytical, organizational, and problem‑solving skills.

Excellent written and verbal communication abilities.

Key Responsibilities

1. Design Verification and Validation

Create, maintain, and execute the Design Verification Plan (DVP) for hardware and mechatronic systems.

Define validation test scope, methods, acceptance criteria, and sample sizes based on design requirements and DFMEA results.

Develop test specifications and ensure full coverage of functional, durability, and environmental tests.

Review DVP progress, track status, and update documentation to reflect the latest design changes.

2. DFMEA Integration

Translate Design Failure Mode and Effects Analysis (DFMEA) findings into measurable test requirements and risk‑based validation plans.

Identify high‑risk components and ensure targeted tests verify mitigation effectiveness.

Collaborate with design engineers to close feedback loops between DFMEA, DVP, and test reports.

3. Test Setup and Execution

Design and execute tests using data acquisition (DAQ) and instrumentation systems.

Configure, calibrate, and operate test equipment such as oscilloscopes, multimeters, power supplies, and signal conditioners.

Establish sensor placement, sampling rates, and synchronization of signals for accurate data collection.

Ensure safe operation of electrical and mechanical test benches, prototypes, and fixtures.

4. Diagnostics and Vehicle Communication Testing

Perform vehicle diagnostics using tools such as CANoe, CANalyzer, or equivalent.

Monitor and simulate vehicle network communication (CAN/LIN) and validate ECU response to diagnostic messages.

Verify functionality of mechatronic subsystems under normal and fault conditions.

5. Test Automation and Scripting

Develop and maintain automated test procedures using Python, MATLAB, or LabVIEW.

Use Arduino, Raspberry Pi, or similar microcontrollers for test automation and data logging.

Create data parsing and plotting scripts to accelerate analysis and reporting.

6. Data Analysis and Reporting

Perform detailed analysis of test data using MATLAB, Python, Diadem, or Excel to evaluate system performance and reliability.

Identify anomalies, trends, and root causes based on test outcomes.

Prepare validation summary reports, dashboards, and presentations for design and management reviews.

Maintain traceability of test results to design requirements using tools such as Jira, Jama, and Confluence.

7. Fixture Design and Prototyping

Develop mechanical and electrical test fixtures using CAD software (SolidWorks, CATIA, Creo).

Design jigs, mounts, and test rigs to support bench and vehicle‑level testing.

Work with prototyping teams and suppliers to fabricate and validate test setups.

8. Supplier and Vendor Coordination

Coordinate validation activities with external test vendors and suppliers.

Review vendor quotations, test procedures, and results for compliance with project requirements.

Ensure timely execution of tests within budget and schedule constraints.

9. Troubleshooting and Root Cause Analysis

Lead root‑cause investigations for test failures.

Collaborate with design, electrical, and software engineers to identify and resolve issues.

Provide technical feedback and design improvement recommendations based on validation findings.

10. Documentation and Continuous Improvement

Maintain accurate and organized validation documentation, including DVPs, test procedures, test results, and reports.

Contribute to process improvement activities for validation efficiency, quality, and automation.

Support internal audits, compliance reviews, and lessons‑learned documentation.

Preferred Skills (Nice to Have)

Experience with Arduino, Raspberry Pi, or other embedded microcontrollers for test automation.

Knowledge of automotive standards (e.g., ISO 26262, functional safety, EMC/EMI).

Exposure to environmental testing (thermal shock, vibration, humidity).

Understanding of statistical methods for test data interpretation (Six Sigma, DoE, SPC).

Familiarity with vendor test coordination, including cost estimation and scheduling.

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