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Tesla

Tooling Engineer, Castings

Tesla, Lathrop, California, United States, 95330

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Tooling Engineer, Castings

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What to expect from this role in our Fremont Castings department.

Overview The Tooling Engineer leads all tooling engineering activities for the assigned part numbers and related components. Leads process development of all new dies until parts are fully validated for production. Manages die build projects and ECO implementation projects, working with cross-functional teams.

What You'll Do

Responsible for Engineering of Cast and Trim dies for all assigned High Pressure Die-cast components

Proficient in die design with optimized runner & gate, thermally balanced inserts, and highest possible vacuum efficiency to produce structural components using water free lube

Manage die suppliers using project management best practices during die build programs, keeping project within time and budget

Lead die builds, design approvals and die buy offs from Tesla Tooling Engineering

Responsible for process development of all new dies produced for Tesla Casting operation until production process parameters are established

Create process documentation of all new dies/inserts using standard Tesla format; create required work instructions and documentation

Involve in DFM process with Tesla product design team for new and existing parts

Able to provide simulation models and read simulation reports with good understanding of flow simulation software such as Magmasoft & Flow 3D

Optimize tooling performance by utilizing applicable surface coatings and materials to improve die life and reduce/eliminate soldering

Perform dimensional analysis; implement corrective actions to improve dimensional capability and complete understanding of casting tolerances and GD&T

What You'll Bring

Degree in Engineering or equivalent experience

Related experience in the High-Pressure Die-castings in the automotive industry

Proficient in Die Design with experience in gating and thermal design

Proficient in 2D and GD&T

Experience with 3D modelling with proficiency in CATIA V5

Experience with flow simulation software

Knowledge in lean manufacturing

Strong project management skills

Benefits and Compensation

Compensation: $72,000 - $151,200 annual salary + cash and stock awards + benefits

Aetna PPO and HSA plans with multiple medical options

Dental and vision plans with low or zero paycheck contribution options

Health Savings Account (HSA) contributions when enrolled in a high deductible medical plan

Flexible Spending Accounts (FSA) for healthcare and dependent care

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company-paid life Insurance, AD&D, and short/long-term disability

Employee Assistance Program

Sick and vacation time, holidays, and flexible scheduling for salaried positions

Back-up childcare and parenting support resources

Voluntary benefits including critical illness, hospital indemnity, accident insurance, and more

Tesla Babies program and commuter benefits

Employee discounts and perks program

Additional Seniority level: Entry level • Employment type: Full-time • Job function: Engineering and Information Technology • Industries: Motor Vehicle Manufacturing, Renewable Energy Semiconductor Manufacturing, and Utilities

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