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Tesla

Sr. Manufacturing Engineer, Vision Systems Development

Tesla, Brookshire, Texas, United States, 77423

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Sr. Manufacturing Engineer, Vision Systems Development

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Tesla .

Overview We are seeking a Senior Manufacturing Engineer with Vision System expertise to join our Energy Products Manufacturing Engineering team. In this role, you will lead the development and launch of machine vision systems that enable advanced assembly and test processes for new lines at Megafactory 3 and other Tesla sites, driving high‑quality, efficient production of power electronics for our energy and charging products. You will own the process from concept through prototyping, ramp, and transfer to production.

This role requires onsite presence at our newest Megafactory 3 in the Greater Houston, TX area to support pilot and launch efforts for the first 18–24 months. Afterwards, this role will transition to our Gigafactory in Austin, TX. Commuter or relocation support will be provided.

Responsibilities

Design, implement, and validate machine vision systems for new Energy/Charging manufacturing lines.

Develop system processes and equipment to achieve high-volume throughput through qualification, documentation, and training.

Drive design for manufacturability by collaborating closely with Manufacturing, Process, Design, Quality, and other cross‑functional stakeholders.

Serve as the subject‑matter expert for automated vision applications and best practices.

Provide direction and mentorship to machine/automation suppliers and Tesla internal machine building teams.

Qualifications

5+ years of Machine Vision Systems experience in automation equipment; Systems on HALCON preferred.

Expertise in developing, deploying, ramping, and optimizing vision systems for complex assembly processes in automated high‑volume manufacturing environments.

Strong engineering fundamentals and ability to apply knowledge toward manufacturing process development.

Experience with lean and Six Sigma principles, including proficiency with DMAIC, Root Cause Analysis, Design of Experiments, Failure Mode and Effects Analysis, Process Capability Analysis, statistical process control, and Kaizen.

Proficiency in data querying, analysis, and visualization using tools such as MySQL, Python, R, JMP, or Tableau to make data‑driven decisions and drive business results.

Excellent problem solving and communication skills.

Benefits

Aetna PPO and HSA plans (2 medical plan options with $0 payroll deduction).

Family‑building, fertility, adoption, and surrogacy benefits.

Dental and vision plans (both with a $0 paycheck contribution).

Company‑Paid Health Savings Account (HSA) contribution when enrolled in the High Deductible Aetna medical plan with HSA.

Health and dependent care Flexible Spending Accounts.

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.

Company‑paid Basic Life, AD&D, short‑term and long‑term disability insurance.

Employee Assistance Program.

Sick and vacation time (flex time for salary positions) and paid holidays.

Backup childcare and parenting support resources.

Voluntary benefits including critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.

Weight loss and tobacco cessation programs.

Tesla Babies program.

Commuter benefits.

Employee discounts and perks program.

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