Energy Jobline ZR
Senior Staff Mechanical Design Engineer- Ground Support Equipment (R3301) in Mun
Energy Jobline ZR, Mundelein, Illinois, United States, 60060
Founded in 2015, Shield AI is a venture‑backed deep‑tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V‑BAT and X‑BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With nine offices and facilities across the U.S., Europe, the Middle East, and the Asia‑Pacific, Shield AI’s technology actively supports operations worldwide. www.shield.ai.
Responsibilities
Design and develop mechanical systems for Ground Support Equipment (GSE), including power units, transport structures, launch & recovery systems, and maintenance tools.
Create detailed CAD models, drawings, and specifications for manufacturing and assembly.
Conduct structural, thermal, and fatigue analysis to ensure durability and reliability of GSE in field environments.
Collaborate with cross‑functional teams to integrate GSE with aircraft systems and mission operations.
Perform trade studies and system optimization to enhance portability, ruggedness, and maintainability of support systems.
Oversee prototyping, testing, and validation of GSE designs to meet military and aviation standards.
Develop technical documentation, test procedures, and support manuals for field operations.
Work with suppliers and manufacturing partners to ensure cost‑effective production and sustainment of GSE.
Support flight test campaigns by providing engineering support for ground systems and test operations.
Required Qualifications
8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems.
Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout.
Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems.
Experience designing deployable, transportable, and field‑ready aerospace support equipment.
Knowledge of MIL‑STD design requirements for aerospace ground support systems.
Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing.
Ability to work in a fast‑paced, agile development environment with evolving priorities.
Additional Qualifications
Experience designing UAS or military aircraft ground support equipment.
Knowledge of power distribution, hydraulics, and environmental control systems for aerospace applications.
Experience with DoD acquisition, sustainment, and field deployment strategies.
Prior experience supporting military aircraft maintenance and sustainment operations.
Active Secret or Top Secret clearance (or ability to obtain one).
Full‑time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity. Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment). Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits.
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, national origin, gender, sexual orientation, marital status, veteran status, or disability. If you have a special need that requires accommodation, please let us know.
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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Responsibilities
Design and develop mechanical systems for Ground Support Equipment (GSE), including power units, transport structures, launch & recovery systems, and maintenance tools.
Create detailed CAD models, drawings, and specifications for manufacturing and assembly.
Conduct structural, thermal, and fatigue analysis to ensure durability and reliability of GSE in field environments.
Collaborate with cross‑functional teams to integrate GSE with aircraft systems and mission operations.
Perform trade studies and system optimization to enhance portability, ruggedness, and maintainability of support systems.
Oversee prototyping, testing, and validation of GSE designs to meet military and aviation standards.
Develop technical documentation, test procedures, and support manuals for field operations.
Work with suppliers and manufacturing partners to ensure cost‑effective production and sustainment of GSE.
Support flight test campaigns by providing engineering support for ground systems and test operations.
Required Qualifications
8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems.
Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout.
Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems.
Experience designing deployable, transportable, and field‑ready aerospace support equipment.
Knowledge of MIL‑STD design requirements for aerospace ground support systems.
Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing.
Ability to work in a fast‑paced, agile development environment with evolving priorities.
Additional Qualifications
Experience designing UAS or military aircraft ground support equipment.
Knowledge of power distribution, hydraulics, and environmental control systems for aerospace applications.
Experience with DoD acquisition, sustainment, and field deployment strategies.
Prior experience supporting military aircraft maintenance and sustainment operations.
Active Secret or Top Secret clearance (or ability to obtain one).
Full‑time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity. Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment). Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits.
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, national origin, gender, sexual orientation, marital status, veteran status, or disability. If you have a special need that requires accommodation, please let us know.
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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