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Tesla

Field Reliability Engineer, Motor Gearbox

Tesla, Sunnyvale, California, United States, 94087

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Field Reliability Engineer, Motor Gearbox What To Expect The Field Reliability Engineering team’s mission is to improve the customer experience of Tesla products by reducing field issues, in collaboration with a large cross‑section of other engineering teams. Engineers on the team are responsible for one or more vehicle systems for Model S/3/X/Y, Semi, or Cybertruck (specific to EVs and high‑voltage or traditional automotive components).

This is a very hands‑on individual‑contributor role with duties focused on failure analysis and root‑cause activities. We are seeking a multi‑faceted Field Quality Engineer who will be responsible for all aspects of identifying, analyzing, root‑causing, implementing countermeasures, and reporting on issues affecting the Drive Unit Motor Gearbox.

To be effective, the Field Quality Engineer will need to be intimately familiar with the detailed behavior of these electro‑mechanical assemblies and the tools and equipment used in their design and manufacture. They will work with other engineering teams to quickly mitigate and implement countermeasures of field issues to improve quality, reliability, and durability of the products.

What You’ll Do

Drive issue resolution from root‑cause analysis to countermeasure implementation on all electro‑mechanical issues pertaining to the Drive Unit Motor Gearbox

Identify root cause by performing detailed hands‑on failure analysis using a wide range of analytical tools and techniques, including electrical debugging, X‑ray, microscopic inspection, cross‑sectioning, thermography, and functional testing

Design and conduct experiments on drive units to replicate failures observed in the field

Analyze and interpret field and diagnostic logs/data to identify commonality on trending issues

Monitor product field performance, identify trending issues, and prioritize work based on severity, occurrence, and cost of each failure mode

Provide upfront feedback by participating in design reviews to ensure product performance, reliability, and manufacturability issues are identified and risks mitigated (dfmeas)

Collaborate with appropriate engineers, suppliers, and contract manufacturers to drive resolution of the identified failure causes

What You’ll Bring

Degree in Mechanical, Mechatronics Engineering, or equivalent experience

Prior applicable experience desired; preferably in a hands‑on role such as Failure Analysis, Quality, or Service in consumer electronics or automotive

Exceptional problem‑solving and failure‑analysis skills, with strong attention to detail and analytical thinking

Ability to use tools and business system applications to manage, synthesize, and interpret data

Programming languages and tools: Python, Minitab, JMP, or similar are a strong plus

For entry‑level candidates, co‑ops, or participation in student competitions such as Formula SAE, Baja SAE, or solar vehicle projects

Broad technical background with the ability to work with engineering, manufacturing, service, and suppliers across a wide variety of issues

Strong interpersonal and communication skills are an absolute requirement to establish effective working relationships within Tesla and outside

Benefits Compensation and Benefits

Aetna PPO and HSA plans – 2 medical plan options with $0 payroll deduction

Family‑building, fertility, adoption, and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both with options for $0 paycheck contribution

Company‑paid Health Savings Account (HSA) contribution when enrolled in the high‑deductible Aetna medical plan with HSA

HealthCare and dependent‑care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company‑paid basic life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and vacation time (flex time for salary positions) and paid holidays

Back‑up childcare and parenting support resources

Voluntary benefits: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight‑loss and tobacco‑cessation programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation $84,000 – $222,000 per year salary plus cash and stock awards and benefits. Pay varies with location, job‑related knowledge, skills, and experience. The total compensation package may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Seniority Level Entry level

Employment Type Full‑time

Job Function Engineering and Information Technology

Industries Motor Vehicle Manufacturing, Renewable Energy Semiconductor Manufacturing, and Utilities

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