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Tesla Motors, Inc.

Field Reliability Engineer, Motor Gearbox

Tesla Motors, Inc., Sunnyvale, California, United States, 94087

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What to Expect The Field Reliability Engineering team's mission is to improve customer experience of Tesla products by reducing field issues, in collaboration with large cross-section of other engineering teams. Engineers on the team are responsible for one or more vehicle systems for Model S/3/X/Y, Semi or CyberTruck (specific to EVs and High Voltage or traditional Automotive components).

This is a very hands‑on individual contributor role with duties focused on failure analysis and root causes activities. We are seeking a multi‑faceted Field Quality Engineer who will be responsible for all aspects of identifying, analyzing, root causing, implementing countermeasures, and reporting on issues affecting Drive Unit Motor Gearbox.

To be effective, the Field Quality Engineer will need to be intimately familiar with the detailed behavior of these electro‑mechanical assemblies and the tools and equipment used in their design and manufacture. They will work with other Engineering teams to quickly mitigate and implement countermeasures of field issues to improve quality, reliability, durability of the products.

What You’ll Do

Drive issue resolution from root cause analysis to countermeasure implementation on all electro‑mechanical issues pertaining to the Drive Unit Motor Gearbox

Identify root cause by performing detailed hands‑on failure analysis using a wide range of analytical tools and techniques including electrical debugging, X‑Ray, microscopic inspection, cross sectioning, thermography, and functional testing

Design and conduct experiments on drive units to replicate failures observed in the field

Analyze and interpret field and diagnostic logs/data to identify commonality on trending issues

Monitor product field performance, identify trending issues and prioritize work based on severity, occurrence, and cost of each failure modes

Provide upfront feedback by participating in design reviews to ensure product performance, reliability, and manufacturability issues are identified and risks mitigated (DFMEAs)

Collabor with appropriate engineers, suppliers, and contract manufacturers to drive resolution to the identified failure causes

What You’ll Bring

Degree in Mechanical, Mechatronics Engineering or equivalent experience

Prior applicable experience desired; preferably in a hands‑on role such as Failure Analysis, Quality, Service in consumer electronics or automotive

Exceptional problem solving and Failure Analysis, strong attention to detail and analytical thinking

Ability to use tools and business system applications to manage, synthesize, and interpret data

Programming Languages & Tools: Python, Minitab, JMP or similar are a strong plus

For entry level candidates, Co‑ops, or participation in student competitions such as Formula SAE, Baja SAE; Solar vehicle

The successful candidate for this position must have a broad technical background with the ability to work with Engineering, Manufacturing, Service, and suppliers across a wide variety of issues

Strong interpersonal and communication skills are an absolute requirement to establish effective working relationships within Tesla and outside

Compensation and Benefits Benefits

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction

Family-building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back‑up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation $84,000 - $222,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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