LV Search Partners
This range is provided by LV Search Partners. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.
Base pay range $90,000.00/yr - $110,000.00/yr
Corporate and Executive Talent Acquisition Direct message the job poster from LV Search Partners
About the Role LV Search Partners is helping a leading plastics manufacturer hire a
Plastics Extrusion Process Engineer
to optimize and maintain multi-layer extrusion operations for high-performance thermoplastics. This role is ideal for an engineer who enjoys hands‑on problem solving, process optimization, and collaborating with cross‑functional teams to achieve quality, efficiency, and innovation on the production floor.
What You’ll Do
Design and optimize extrusion parameters for 5-layer blends of HDPE, LDPE, LLDPE, Admer (adhesive), and EVOH (barrier) materials.
Adjust temperature profiles, screw configurations, and die designs to meet resin‑specific flow and cooling characteristics.
Evaluate resin properties such as melt index, density, and additives for process compatibility and end‑use requirements.
Lead tooling trials and implement modifications to improve dimensional accuracy, stability, and surface finish.
Troubleshoot issues such as melt fracture, die drool, gel formation, and gauge variation using diagnostic tools like pressure sensors, IR cameras, and rheometers.
Ensure products meet stringent quality criteria including tensile strength, puncture resistance, and elongation performance.
Document blend ratios, process settings, and performance data for traceability and continuous improvement.
Support audits and validations for cosmetic‑grade polyethylene applications.
Lead continuous improvement initiatives focused on efficiency, cost reduction, and sustainability.
What You Bring
In‑depth knowledge of HDPE, LDPE, and LLDPE resin properties and behavior under extrusion.
Experience with multi‑layer extrusion systems and tooling, including 5‑layer die and mold configurations.
Strong analytical and problem‑solving skills for process optimization and root cause analysis.
Proficiency with SPC tools, data logging, and process monitoring systems (ISO 9001 experience preferred).
Hands‑on mechanical aptitude with extruders, gravimetric feeders, and tooling maintenance.
Excellent communication and documentation skills for cross‑functional collaboration and reporting.
Proven ability to train operators and technicians on process improvements and safety protocols.
Willingness to work flexible hours as needed to support production operations.
Seniority level Not Applicable
Employment type Full‑time
Job function Manufacturing and Production
Industries Manufacturing and Packaging and Containers Manufacturing
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Base pay range $90,000.00/yr - $110,000.00/yr
Corporate and Executive Talent Acquisition Direct message the job poster from LV Search Partners
About the Role LV Search Partners is helping a leading plastics manufacturer hire a
Plastics Extrusion Process Engineer
to optimize and maintain multi-layer extrusion operations for high-performance thermoplastics. This role is ideal for an engineer who enjoys hands‑on problem solving, process optimization, and collaborating with cross‑functional teams to achieve quality, efficiency, and innovation on the production floor.
What You’ll Do
Design and optimize extrusion parameters for 5-layer blends of HDPE, LDPE, LLDPE, Admer (adhesive), and EVOH (barrier) materials.
Adjust temperature profiles, screw configurations, and die designs to meet resin‑specific flow and cooling characteristics.
Evaluate resin properties such as melt index, density, and additives for process compatibility and end‑use requirements.
Lead tooling trials and implement modifications to improve dimensional accuracy, stability, and surface finish.
Troubleshoot issues such as melt fracture, die drool, gel formation, and gauge variation using diagnostic tools like pressure sensors, IR cameras, and rheometers.
Ensure products meet stringent quality criteria including tensile strength, puncture resistance, and elongation performance.
Document blend ratios, process settings, and performance data for traceability and continuous improvement.
Support audits and validations for cosmetic‑grade polyethylene applications.
Lead continuous improvement initiatives focused on efficiency, cost reduction, and sustainability.
What You Bring
In‑depth knowledge of HDPE, LDPE, and LLDPE resin properties and behavior under extrusion.
Experience with multi‑layer extrusion systems and tooling, including 5‑layer die and mold configurations.
Strong analytical and problem‑solving skills for process optimization and root cause analysis.
Proficiency with SPC tools, data logging, and process monitoring systems (ISO 9001 experience preferred).
Hands‑on mechanical aptitude with extruders, gravimetric feeders, and tooling maintenance.
Excellent communication and documentation skills for cross‑functional collaboration and reporting.
Proven ability to train operators and technicians on process improvements and safety protocols.
Willingness to work flexible hours as needed to support production operations.
Seniority level Not Applicable
Employment type Full‑time
Job function Manufacturing and Production
Industries Manufacturing and Packaging and Containers Manufacturing
#J-18808-Ljbffr