Elroy Air
Mechanical Engineer - Mechanical Systems
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Mechanical Engineer - Mechanical Systems
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Elroy Air . At Elroy Air, we build autonomous vertical takeoff and landing (VTOL) cargo aircraft systems to change the way the world moves goods. Today, the commercial express shipping industry spends $140B annually on middle-mile logistics and needs faster, better solutions, while unmanned aerial cargo delivery systems are increasingly prioritized by the armed forces. We are looking for motivated collaborators excited by our mission and the opportunity to shape how logistics works around the world. As a Mechanical Engineer, you will be responsible for designing, analyzing, building, and testing the flight-critical mechanical systems that bring our autonomous cargo UAV to life. You will work on a range of mechanical and structural systems to drive design decisions that enable aircraft testing and flight. What you’ll own: Designing and developing vehicle subsystems (primary and secondary structures, flight control surface and actuation systems, landing gear, thermal management, etc.), from system architecture through integration Using static and dynamic first principles analysis, finite element simulation, trade studies, historical data, and best practices to ensure designs meet load, weight, and safety requirements for flight Understanding program objectives to conduct trade studies and define architectures, requirements, and interfaces between subsystems Developing subsystem and component requirements aligned with safety, performance, and business objectives Managing functional and physical interfaces between vehicle subsystems and the vehicle Performing analysis and testing, including supporting design and build of test fixtures, to verify subsystems meet performance and safety requirements Selecting and managing suppliers/partners to ensure components stay within budget, schedule, and specification Preparing and presenting at gated design reviews to demonstrate design adequacy Our ideal candidate: MS in Mechanical Engineering, Aerospace Engineering, or related discipline 7+ years of professional experience in vehicle subsystem design within automotive, aeronautical, and/or space industries Proficiency with SolidWorks or similar CAD software, including PDM/PLM and data release processes Proficiency with MBD and GD&T Experience with complex mechanical, structural, and thermal management system design and analysis Experience with vibration, shock, thermal, and corrosion environmental testing and analysis Strong ability to apply first principles, hand, and computer-aided analyses to guide and prove designs Understanding of production processes (sheet metal, composites, 3D printing, machining, waterjet/laser cutting, welding, bonding, etc.) Excellent verbal and written communication; collaborative and receptive to feedback Thrives in a dynamic, hands-on environment Bonus points for: Experience with ASME Y14.5 GD&T Experience with lift + cruise or tilt-rotor EVTOL platforms Experience with FEA (NASTRAN, ANSYS, or similar) Proficiency with FEMAP, NX Nastran, MATLAB, Mathcad, LabVIEW, and/or Python Experience designing, fabricating, testing, and operating airworthy structures and systems Experience developing components for weight-constrained applications Knowledge of Part 21 FAA aircraft type certification processes and Part 23/27 airworthiness standards What’s in it for you: Competitive pay plus equity Comprehensive medical, dental, vision, and life insurance Company-sponsored long- and short-term disability coverage 401(k) with company contribution plus Roth IRA Parental leave and flexible time off Employee Assistance Program with 24/7 support Supportive, diverse, and highly skilled team Flexible work arrangements Elroy Air’s compensation includes a market-competitive salary and equity for full-time roles. If located in the San Francisco Bay Area, expected cash compensation ranges from $150,000 to $220,000. Offers may vary based on experience and expertise. We encourage applications from candidates with nontraditional backgrounds. All employees will be screened through E-Verify. This position may require access to information protected under U.S. export control laws (EAR). Any offer will be conditioned on required authorization to receive software or technology under export control laws. Elroy Air does not engage with external recruiting agencies/individual recruiters without a written agreement. All employment activities are managed by our People & Places team. Seniority level: Mid-Senior level Employment type: Full-time Job function: Engineering and Information Technology Industries: Aviation and Aerospace Component Manufacturing
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Join to apply for the
Mechanical Engineer - Mechanical Systems
role at
Elroy Air . At Elroy Air, we build autonomous vertical takeoff and landing (VTOL) cargo aircraft systems to change the way the world moves goods. Today, the commercial express shipping industry spends $140B annually on middle-mile logistics and needs faster, better solutions, while unmanned aerial cargo delivery systems are increasingly prioritized by the armed forces. We are looking for motivated collaborators excited by our mission and the opportunity to shape how logistics works around the world. As a Mechanical Engineer, you will be responsible for designing, analyzing, building, and testing the flight-critical mechanical systems that bring our autonomous cargo UAV to life. You will work on a range of mechanical and structural systems to drive design decisions that enable aircraft testing and flight. What you’ll own: Designing and developing vehicle subsystems (primary and secondary structures, flight control surface and actuation systems, landing gear, thermal management, etc.), from system architecture through integration Using static and dynamic first principles analysis, finite element simulation, trade studies, historical data, and best practices to ensure designs meet load, weight, and safety requirements for flight Understanding program objectives to conduct trade studies and define architectures, requirements, and interfaces between subsystems Developing subsystem and component requirements aligned with safety, performance, and business objectives Managing functional and physical interfaces between vehicle subsystems and the vehicle Performing analysis and testing, including supporting design and build of test fixtures, to verify subsystems meet performance and safety requirements Selecting and managing suppliers/partners to ensure components stay within budget, schedule, and specification Preparing and presenting at gated design reviews to demonstrate design adequacy Our ideal candidate: MS in Mechanical Engineering, Aerospace Engineering, or related discipline 7+ years of professional experience in vehicle subsystem design within automotive, aeronautical, and/or space industries Proficiency with SolidWorks or similar CAD software, including PDM/PLM and data release processes Proficiency with MBD and GD&T Experience with complex mechanical, structural, and thermal management system design and analysis Experience with vibration, shock, thermal, and corrosion environmental testing and analysis Strong ability to apply first principles, hand, and computer-aided analyses to guide and prove designs Understanding of production processes (sheet metal, composites, 3D printing, machining, waterjet/laser cutting, welding, bonding, etc.) Excellent verbal and written communication; collaborative and receptive to feedback Thrives in a dynamic, hands-on environment Bonus points for: Experience with ASME Y14.5 GD&T Experience with lift + cruise or tilt-rotor EVTOL platforms Experience with FEA (NASTRAN, ANSYS, or similar) Proficiency with FEMAP, NX Nastran, MATLAB, Mathcad, LabVIEW, and/or Python Experience designing, fabricating, testing, and operating airworthy structures and systems Experience developing components for weight-constrained applications Knowledge of Part 21 FAA aircraft type certification processes and Part 23/27 airworthiness standards What’s in it for you: Competitive pay plus equity Comprehensive medical, dental, vision, and life insurance Company-sponsored long- and short-term disability coverage 401(k) with company contribution plus Roth IRA Parental leave and flexible time off Employee Assistance Program with 24/7 support Supportive, diverse, and highly skilled team Flexible work arrangements Elroy Air’s compensation includes a market-competitive salary and equity for full-time roles. If located in the San Francisco Bay Area, expected cash compensation ranges from $150,000 to $220,000. Offers may vary based on experience and expertise. We encourage applications from candidates with nontraditional backgrounds. All employees will be screened through E-Verify. This position may require access to information protected under U.S. export control laws (EAR). Any offer will be conditioned on required authorization to receive software or technology under export control laws. Elroy Air does not engage with external recruiting agencies/individual recruiters without a written agreement. All employment activities are managed by our People & Places team. Seniority level: Mid-Senior level Employment type: Full-time Job function: Engineering and Information Technology Industries: Aviation and Aerospace Component Manufacturing
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