Merola Tile Distributors of America
Production Manager Job at Merola Tile Distributors of America in Monmouth Height
Merola Tile Distributors of America, Monmouth Heights at Manalapan, NJ, US
Pay Range
This range is provided by Merola Tile Distributors of America. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.
Base Pay Range
$90,000.00/yr - $120,000.00/yr
Company Overview
Merola Tile Distributors of America is a national leader in the tile distribution industry—importing, curating, and delivering exceptional, emotionally inspiring tiles from around the world. With a deep commitment to quality, craftsmanship, and style, Merola serves the diverse flooring and surface needs of customers across the U.S. and Canada.
What began as a family dream has grown into a vibrant, globally connected enterprise. Today, Merola proudly serves over 20,000 customers, partners with 650 distributors, and employs more than 130 dedicated team members who distribute an extensive range of products through independently owned tile showrooms and major e-commerce retailers. Through its three trusted brands—Merola Tile, SomerTile, and Pan American Ceramics— the company continues to bring inspired design directly into homes, offering a wide array of styles, textures, and patterns that redefine modern spaces.
At every level, Merola values its people. Collaboration, creativity, and innovation drive the company’s culture, where curiosity is encouraged, ideas are celebrated, and courtesy defines every interaction.
Summary
Join Merola Tile — a leader in the ceramic tile industry — as we seek a hands‑on, detail‑driven Production Manager to oversee our manufacturing and merchandising production operations. In this pivotal role, you’ll lead the production of mosaic tiles, sample boards, and merchandising materials — driving quality, efficiency, and continuous improvement across all stages of the process. We’re looking for a proactive leader who isn’t afraid to roll up their sleeves, create clarity from complexity, and build streamlined systems that empower their team to succeed. If you have a passion for lean manufacturing, process optimization, and team development, this is your opportunity to make a lasting impact in a fast‑growing, innovative organization.
Responsibilities
Oversee all aspects of mosaic tile production, ensuring quality, efficiency, and on‑time order fulfillment
develop and maintain production schedules to meet sales forecasts and customer demand
maximize order fulfillment output while maintaining accuracy and minimizing defects
collaborate with design and procurement teams to ensure raw material availability and efficient usage
manage the production of sample boards and merchandising tools used for sales and marketing
manage all processes and production of all samples required by the company, including inventory management, scheduling, resource planning, and allocation
coordinate with sales, marketing, and product teams to align production with launch timelines and merchandising needs
define and manage merchandising production budgets (materials, labor, shipping)
ensure all merchandising output meets company standards for quality and consistency
manage the return inspection process with a focus on identifying packaging issues, product damage trends, and opportunities for improvement
collaborate with the warehouse and customer service teams to evaluate returned products for potential reuse as samples or in mosaic production
implement and refine universal packaging methods that meet or exceed company standards for durability, branding, and cost‑efficiency
use return data to inform enhancements in packaging design and material selection
manage and mentor production staff across all relevant areas (mosaic, merchandising, returns)
identify and implement continuous process improvement to increase efficiency, reduce waste, and improve accuracy
apply Lean tools such as 5S, root cause analysis, standard work, and visual management to drive consistency and productivity
monitor and report on key performance indicators (KPIs), including fulfillment rates, production accuracy, return reasons, and turnaround times
champion safety, quality control, and continuous improvement across all production processes
Qualifications
5+ years of experience in production or manufacturing management (tile or building materials industry preferred)
Lean and Six sigma experience
strong understanding of production scheduling, order fulfillment, packaging, and process optimization
experience in evaluating and improving packaging processes based on return data and customer feedback
demonstrated leadership and team management skills
proficient in Microsoft Office and ERP/production planning systems
Required Skills
in‑depth knowledge of Lean principles and Six Sigma methodologies, with the ability to apply them to optimize processes, eliminate waste, and drive continuous improvement
proven leadership and development of project‑based manufacturing operations
experience managing a team of direct reports and a passion for motivating and coaching people
strong organizational, planning, and leadership skills
excellent communication skills; written and verbal
experience in the tile, stone, flooring, or related materials industry (preferred)
Physical Requirements
ability to lift up to 50 lbs.
ability to bend, stand, walk, and move around a production facility for extended periods
comfortable working in a hands‑on environment with both materials and machinery
Additional Notes
must be authorized to work in the United States
Company Core Values
We stay true to our mission statement “Improving Homes. Improving Lives.” Our fundamentals describe the values, behaviors, principles, and practices that are the foundation of our unique workplace. It explains how we relate to each other, our clients, and our suppliers.
Seniority Level
Mid‑Senior level
Employment type
Full‑time
Job function
Product Management and Production; Wholesale Building Materials
Location
Edison, NJ (U.S.)
Benefits Overview
Medical insurance, vision insurance, 401(k), paid time off, employer‑paid life insurance, performance reviews, quarterly company goals, employee assistance program, employee referral bonus program, fresh fruit, coffee, hot chocolate and tea provided daily, weekly company lunches, company culture events.
EEO Statement
Equal Employment Opportunity – We welcome applicants from all backgrounds and strive for diversity in our workforce.
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