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Tesla Motors, Inc.

Controls Engineer, Body in White, Semi

Tesla Motors, Inc., Nevada, Iowa, United States, 50201

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What to Expect Tesla is seeking a highly motivated Manufacturing Controls Engineer to join the Body in White department at our Semi Manufacturing Factory in Sparks, NV. The Manufacturing Controls Engineer will be experienced in the automation controls field, bringing their exposure to Siemens and Allen Bradley PLC, Fanuc robots, and safety systems. This role requires hands-on involvement on the manufacturing line and emphasizes analytical abilities, organization skills, and attention to detail. As a Manufacturing Controls Engineer, you will be responsible for supporting any lineside troubleshooting, analyzing, and improving current system, and develop and deploy new PLC code to help remove production bottlenecks.

What You'll Do

With safety first, lead continuous improvement efforts using data-driven solutions to create a reliable and efficient manufacturing plant

Support production ramp-up by troubleshooting mechanical automation equipment, PLCs, robots, motion controls, and vision systems

Develop and maintain PLCs and HMIsoftware to optimize operator and maintenance technician experience and ensure high-quality production

Contribute to equipment conceptual development, considering product specifications, process control requirements, layout complexity, cost, quality, and lead time

Create and approve electrical schematics, optimize equipment for safety and efficiency, and update HMI systems for complex machinery

Provide guidance as a SME for any PLC logic or robot logic updates

Address equipment issues, troubleshoot PLCs and robot-related production problems, and develop maintenance documentation and training materials

Drive continuous improvement of automated equipment to enhance safety, quality, productivity, and cost metrics

Conduct risk assessments and lead safety evaluations for equipment prior to launch

Support 24/7 production operations as needed

What You'll Bring

Degree in Electrical, Mechanical, Mechatronics or Computer Science, or equivalent experience

Minimum of 3 years of hands-on experience as a mechanical/manufacturing controls engineer working with automation and electromechanical systems

Exposure to automated welding equipment (Lincoln Electric) preferred

Advanced proficiency in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic

Experience with PLCs (Siemens, SICAR protocol) and Safety PLCs

Proficiency in Human Machine Interface (HMI)/SCADA systems (SIMATIC WinCC, TIA Portal, or Ignition SCADA)

Knowledge of Ethernet communications, script-based programming (Python, Java) preferred, motor drives (SEW EURODRIVE and Siemens G120, S120) and field bus networks

Ability to select and integrate circuit protectors, sensors, safety hardware, PLC hardware, and other components

Preferred experience in programming robots (Cartesian, SCARA, and Articulated)

Proven troubleshooting skills, root cause analysis, and problem-solving under tight timing constraints

Compensation and Benefits Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction

Family-building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short-term and long-term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back-up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

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