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Pilot Chemical Company

Maintenance Planner

Pilot Chemical Company, Middletown, Ohio, United States, 45043

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Maintenance Planner

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Pilot Chemical Company

Role Summary: The Maintenance Planner role is the primary resource for producing detailed, accurate and executable maintenance plans. This role has responsibilities that include planning, scheduling and analyzing maintenance performance, as well as interaction with operations and EHS through Work Permit, LOTO and MOC origination.

Responsibilities

Work with Reliability Engineer, Continuous Improvement Engineer and Operations representative to develop detailed maintenance plans which include:

Clearly defined maintenance and operations responsibilities.

Required parts/materials/tools/equipment & skills

Job hazard review and appropriate PPE for tasks involved

LOTO plan

Time & cost estimates

Work with Storeroom representative to ensure storeroom accuracy including:

Parts issued to correct work orders

Parts are added or removed from the storeroom when new equipment is commissioned, or old equipment is removed

Appropriate Min/Max values are assigned to parts

General audit of storeroom processes to ensure compliance with established procedures

Develop PM & PdM work plans

Assemble work plans to support equipment turnaround activities

Aligning the maintenance plan with requested job prior to releasing job to scheduling

Review, evaluate & update detailed maintenance plans

Update equipment histories to reflect work accomplished and plan for PM event

Train the maintenance personnel on maintenance plans

Maintenance Metrics Capture & Analysis:

Assemble, analyze & communicate maintenance performance versus established metrics

Utilize appropriate analytical tools to identify & prioritize areas for improvement

Maintenance Small Project Leader:

Fully develop scope, schedule and cost for small project

Initiate & issue project documentation for business review & approval

Driving projects to successful completion

EHS Team Member for Maintenance:

Utilize appropriate processes & documentation for work actions (i.e. Safe Work Permit, LOTO, inspection documentation, etc.)

Initiate and execute MOC for non-Replace-In-Kind activities

Mentor/coach maintenance mechanics on environmental practices

Team Member – Middletown Maintenance/Reliability Improvement First Level:

Drive Best Practice development in operations

Drive improvements in Equipment Uptime utilizing continuous improvement tools (e.g.: 5 Whys, Fishbone diagrams, Cause Map, etc.)

Able to articulate vision/strategy & individual plant contribution to goal

Engage operators to identify & drive Best Practices in operations

Drive MOC use in operations

Qualifications

Physical-science degree and/or relevant work experience

Proven verbal and written communication skills

Ability to work effectively with teams as both a leader and member

Ability to apply analytical and problem-solving skills to achieve process improvements

Team player with good relationships with peers, subordinates, and superiors

Proven “hands on” skills that include measuring and improving process performance and leading, instructing, and training others in those improvements

Ability to reach all work areas in the plant (i.e. climb ladders, negotiate catwalks, handle heights to 50 feet, etc.), to lift, twist and turn up to 50 lb. (i.e. open and close large valves, inspect equipment, don emergency PPE, etc.) and to expeditiously lead plant emergencies

Competency in process design and optimization

Due to safety sensitive nature of job, must pass regular & routine chemical dependency testing

Recommended

Cross-functional experience in manufacturing areas (EHS&S, Quality, SC)

Process Control programming skills a plus

Good personal computer skills, preferably experience with MS Office

Training in organization and time management

Join our growing team!

Seniority level

Entry level

Employment type

Full-time

Job function

Management and Manufacturing

Industries

Chemical Manufacturing

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