Tesla Motors, Inc.
Manufacturing Equipment Engineer, Cell Assembly, LFP Cell Manufacturing
Tesla Motors, Inc., Nevada, Iowa, United States, 50201
What to Expect
Tesla is seeking a highly motivated Equipment Engineer to contribute to the development and improvement of new automation equipment and assembly lines for our LFP Cell manufacturing operations. A Manufacturing Equipment Engineer in the production engineering team will be a part of operating, sustaining, and improving some of the most automated manufacturing equipment in the world. The best candidate has a high aptitude to learn new skillsets in the position. The expectation is that engineers will start with strengths in a given field (3D/2D Drawing, Mechanical/Electrical, Robotics, PLC Programming, Vision Systems, Python, HMI scripting, etc.) and then learn all other areas from those who work with them. This role requires capability across the board to sustain all parts of the automated equipment.
What You\'ll Do
Collaborate with cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New product introduction
Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment
Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
Sustain 24 by 7 production operations to meet build plan targets through responding to and resolving breakdowns quickly and efficiently to minimize downtime
Program ladder logic and structured text on multiple controller platforms (Omron, Siemens). Program and teach industrial 6-axis robots (Kuka/Fanuc) sequence complex, multi-station machinery material pick-and-place, dispense, fastening, vision systems, welding, and conveyance applications
Diagnoses equipment failures, finds root cause and improve Overall Equipment Effectiveness. Lead equipment upgrades with a focus on serviceability, reliability and process capability
Participate and lead corrective and preventive action (CAPA) meetings and reports
Become Expert Level Trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve downtime situations
Takes initiative to create, implement and improve Preventative and Predictive Maintenance documents and schedules, under the direction of the Maintenance Planner. Sustain competitive MTTR & MTBF targets for area of ownership
Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to Macaulay components and communicate needs to the vendor
What You\'ll Bring
Degree in Engineering, or equivalent experience
Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in either Omron or Siemens, programming languages, preferred
Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
Experience with robotics maintenance, troubleshooting, optimization and teaching, preferred (FANUC/Kuka)
3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal
Experience on winding systems, industrial roll to roll web handling or similar is a plus
Compensation and Benefits Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
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What You\'ll Do
Collaborate with cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New product introduction
Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment
Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
Sustain 24 by 7 production operations to meet build plan targets through responding to and resolving breakdowns quickly and efficiently to minimize downtime
Program ladder logic and structured text on multiple controller platforms (Omron, Siemens). Program and teach industrial 6-axis robots (Kuka/Fanuc) sequence complex, multi-station machinery material pick-and-place, dispense, fastening, vision systems, welding, and conveyance applications
Diagnoses equipment failures, finds root cause and improve Overall Equipment Effectiveness. Lead equipment upgrades with a focus on serviceability, reliability and process capability
Participate and lead corrective and preventive action (CAPA) meetings and reports
Become Expert Level Trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve downtime situations
Takes initiative to create, implement and improve Preventative and Predictive Maintenance documents and schedules, under the direction of the Maintenance Planner. Sustain competitive MTTR & MTBF targets for area of ownership
Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to Macaulay components and communicate needs to the vendor
What You\'ll Bring
Degree in Engineering, or equivalent experience
Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in either Omron or Siemens, programming languages, preferred
Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
Experience with robotics maintenance, troubleshooting, optimization and teaching, preferred (FANUC/Kuka)
3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal
Experience on winding systems, industrial roll to roll web handling or similar is a plus
Compensation and Benefits Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
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