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BD

Sr Molding Engineer

BD, Irvine, California, United States, 92713

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Job Description Summary

The Molding Engineer is a highly technical role responsible for ensuring injection molded parts are robust, scalable, and compliant with regulatory requirements across all manufacturing sites. This role oversees supplier technical performance and supports all manufacturing sites by driving best-in-class molding technologies, process capability, and validated solutions. This role provides deep technical oversight of supplier performance, including design-for-manufacturability (DFM), tooling design and fabrication, process optimization, validation, compliance troubleshooting, root cause analysis, and lifecycle management of molds and related assets. Project management and cross-functional collaboration are also key to success. The position reports directly into the Molding & Tooling Engineering Organization ISC team at the Irvine site. Responsibilities

Act as the guardian of Design Intent and Design Integrity: ensure molded parts consistently meet form, fit, and function across the full product lifecycle. Lead or support the design, development, and validation of molds for plastic, silicone, and rubber components. Review and approve final technical documentation (DFMs, mold prints, process sheets, engineering drawings). Collaborate with cross-functional teams (Manufacturing, Quality, Procurement, PMO) to ensure project success. Partner with suppliers to manage mold validations, modifications, and production performance. Troubleshoot molding and related manufacturing processes (injection, LSR, compression/transfer, blow molding, etc.) at the root-cause level. Apply advanced statistical methods (DOE, regression, capability studies, SPC) to define process windows, verify process robustness, and reduce variation. Use predictive analysis to anticipate risks, confirm long‑term reliability, and optimize supplier performance. Contribute to sustainability initiatives by reducing waste, improving yield, and supporting energy‑efficient practices. Provide mentoring, technical guidance, and statistical literacy training to junior engineers and technicians. Maintain accurate project records, equipment histories, and process performance data. Qualifications

Bachelor’s degree in Engineering (or equivalent experience). Minimum of 5 years of relevant experience in molding and tooling. Strong knowledge of injection molding (thermoplastics), liquid silicone molding (LSR/LIM), compression/transfer molding, insert and two‑shot molding. Demonstrated ability to protect design intent through technical rigor, DFM, and data‑driven decision making. Experience managing supplier relationships, troubleshooting technical issues, and driving process improvements. Proficiency in:

Microsoft Office (Word, Excel, PowerPoint) CAD (SolidWorks, Creo, or equivalent) Injection Molding Simulation (Moldflow [preferred], SigmaSoft, or equivalent) Statistical tools (Minitab [preferred] or equivalent)

Excellent problem‑solving, analytical, and communication skills. Strong organizational skills; capable of working independently and in a fast‑paced environment. Ability to travel domestically and internationally (~25%). Why Join Us?

A career at BD means being part of a team that values your opinions and contributions and that encourages you to bring your authentic self to work. It’s also a place where we help each other be great, we do what’s right, we hold each other accountable, and learn and improve every day. To learn more about BD visit https://bd.com/careers Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally‑protected characteristics. Primary Work Location

USA CA - Irvine, Laguna Canyon Salary Range Information

$102,000.00 - $168,200.00 USD Annual

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