Ormco
Overview
Tool Design Engineer, Injection Molding role at Ormco. The Tool Design Engineer, Injection Molding will serve as a technical leader in the development of next-generation injection molding tool designs to support Metal Injection Molding (MIM) medical device manufacturing. This role also includes responsibility for controlling, sustaining and enhancing legacy tooling designs to drive continuous improvement in operational efficiency and performance. This position is based in Pomona, CA and required to be on-site full-time. This position reports directly to the Process Engineering Manager. Responsibilities
Lead the design of metal injection molds for orthodontic medical devices. Collaborate with internal and external toolmakers on the fabrication of high-precision molds. Plan and estimate project timelines and resource requirements to ensure on-time delivery of mold design and fabrication. Develop complex mold designs for both new and legacy products, ensuring optimal performance and manufacturability. Create and maintain accurate Bills of Material (BOMs) for mold components and assemblies. Identify and define the critical functional dimensions in steel components based on customer specifications and in-process requirements for fit, function and flash limits. Produce comprehensive mold design packages, including concept design, preliminary design, preparation for design reviews, 2D mold assemblies, and detailed prints/BOM creation for Class 101/A Molds with tolerances of ±.0001. Review and validate all design outputs (prints, models, and assemblies) for accuracy and completeness prior to release for fabrication. Collaborate with the product R&D team to optimize product design for Manufacturability (DFM) during development cycles. Facilitate design reviews with cross-functional teams including production, engineering & toolmakers (internal/external). Resolve practical tooling problems associated with injection molds, components, fixtures and support equipment; bench test tools for proper fitting, clearances, and tolerances. Mentor and provide guidance to junior engineers and toolmakers. Report on project status and progress regularly through verbal and written updates. Provide daily support to toolmakers, engineering, and production to ensure smooth operation. Perform other duties as assigned by Manager. Qualifications
Job Requirements: AA/Technical degree and 5+ years’ experience in a technical tool making and injection molding design within a manufacturing environment or HS diploma with trade school certification and 7+ years’ experience in technical tool making and injection molding design within a manufacturing environment. Proven expertise in usage of CAD (e.g., SolidWorks, AutoCAD, CAD PDM), mold flow analysis software (e.g., Moldflow, Solidworks Plastics, Moldex3D) and MS Office Suite. Strong background in design of class 101/A Plastic and/or MIM injection mold and mold manufacturing with tolerances of ±.0001. Background in orthodontic, dental or medical device manufacturing environment is highly desirable. Skills/Abilities
Demonstrated expertise in material science, including knowledge of material properties and their application in high-precision injection molding manufacturing environments. Proficient in conducting mold flow simulations to optimize part and mold design. Skilled in technical drafting with strong command of Geometric Dimensioning and Tolerancing (GD&T) for complex medical device components. Working knowledge of Coordinate Measuring Machines (CMM) and dimensional verification; experience coordinating custom checking fixtures. Applied knowledge of Lean manufacturing principles to enhance workflow efficiency and reduce waste in machine shop operations. Proficient with Microsoft Office Suite and general engineering/manufacturing software. Strong mathematical aptitude with the ability to perform complex calculations accurately. Strong written and verbal communication skills; ability to convey complex information clearly across diverse audiences. Upholds ethical standards with awareness of reputational and compliance risks in operations and strategy. Collaborative and team-oriented mindset; prioritizes collective success. Exercises sound technical judgment in troubleshooting tooling issues and developing risk mitigation plans. Committed to upholding a legacy of quality, precision, and craftsmanship. Physical Demand/Work Environment
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made for individuals with disabilities. The noise level is moderate to loud. Regularly required to be seated at a computer workstation for extended periods. Frequent movement within the facility including walking, standing, and bending. Frequent use of hands and fingers. Occasionally lift and/or move up to 50 pounds. Follow safety rules when operating machine equipment and assembling molds and mold components. Follow Corporate and Departmental Environmental Quality, and Safety Programs; including the use of Personal Protective Equipment (PPE) such as ear plugs, safety glasses, badges, and steel-toe shoes as applicable. Target Market Salary Range Actual compensation packages take into account a wide range of factors unique to each candidate, including location, skills, experience, and other business needs. The total compensation package may include an annual performance bonus, medical/dental/vision benefits, 401K match, and/or other plans. The disclosed range is a general estimate for the role. Operating Company Ormco Envista and all Envista Companies are equal opportunity employers that evaluate qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity, or other characteristics protected by law. IND123
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Tool Design Engineer, Injection Molding role at Ormco. The Tool Design Engineer, Injection Molding will serve as a technical leader in the development of next-generation injection molding tool designs to support Metal Injection Molding (MIM) medical device manufacturing. This role also includes responsibility for controlling, sustaining and enhancing legacy tooling designs to drive continuous improvement in operational efficiency and performance. This position is based in Pomona, CA and required to be on-site full-time. This position reports directly to the Process Engineering Manager. Responsibilities
Lead the design of metal injection molds for orthodontic medical devices. Collaborate with internal and external toolmakers on the fabrication of high-precision molds. Plan and estimate project timelines and resource requirements to ensure on-time delivery of mold design and fabrication. Develop complex mold designs for both new and legacy products, ensuring optimal performance and manufacturability. Create and maintain accurate Bills of Material (BOMs) for mold components and assemblies. Identify and define the critical functional dimensions in steel components based on customer specifications and in-process requirements for fit, function and flash limits. Produce comprehensive mold design packages, including concept design, preliminary design, preparation for design reviews, 2D mold assemblies, and detailed prints/BOM creation for Class 101/A Molds with tolerances of ±.0001. Review and validate all design outputs (prints, models, and assemblies) for accuracy and completeness prior to release for fabrication. Collaborate with the product R&D team to optimize product design for Manufacturability (DFM) during development cycles. Facilitate design reviews with cross-functional teams including production, engineering & toolmakers (internal/external). Resolve practical tooling problems associated with injection molds, components, fixtures and support equipment; bench test tools for proper fitting, clearances, and tolerances. Mentor and provide guidance to junior engineers and toolmakers. Report on project status and progress regularly through verbal and written updates. Provide daily support to toolmakers, engineering, and production to ensure smooth operation. Perform other duties as assigned by Manager. Qualifications
Job Requirements: AA/Technical degree and 5+ years’ experience in a technical tool making and injection molding design within a manufacturing environment or HS diploma with trade school certification and 7+ years’ experience in technical tool making and injection molding design within a manufacturing environment. Proven expertise in usage of CAD (e.g., SolidWorks, AutoCAD, CAD PDM), mold flow analysis software (e.g., Moldflow, Solidworks Plastics, Moldex3D) and MS Office Suite. Strong background in design of class 101/A Plastic and/or MIM injection mold and mold manufacturing with tolerances of ±.0001. Background in orthodontic, dental or medical device manufacturing environment is highly desirable. Skills/Abilities
Demonstrated expertise in material science, including knowledge of material properties and their application in high-precision injection molding manufacturing environments. Proficient in conducting mold flow simulations to optimize part and mold design. Skilled in technical drafting with strong command of Geometric Dimensioning and Tolerancing (GD&T) for complex medical device components. Working knowledge of Coordinate Measuring Machines (CMM) and dimensional verification; experience coordinating custom checking fixtures. Applied knowledge of Lean manufacturing principles to enhance workflow efficiency and reduce waste in machine shop operations. Proficient with Microsoft Office Suite and general engineering/manufacturing software. Strong mathematical aptitude with the ability to perform complex calculations accurately. Strong written and verbal communication skills; ability to convey complex information clearly across diverse audiences. Upholds ethical standards with awareness of reputational and compliance risks in operations and strategy. Collaborative and team-oriented mindset; prioritizes collective success. Exercises sound technical judgment in troubleshooting tooling issues and developing risk mitigation plans. Committed to upholding a legacy of quality, precision, and craftsmanship. Physical Demand/Work Environment
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made for individuals with disabilities. The noise level is moderate to loud. Regularly required to be seated at a computer workstation for extended periods. Frequent movement within the facility including walking, standing, and bending. Frequent use of hands and fingers. Occasionally lift and/or move up to 50 pounds. Follow safety rules when operating machine equipment and assembling molds and mold components. Follow Corporate and Departmental Environmental Quality, and Safety Programs; including the use of Personal Protective Equipment (PPE) such as ear plugs, safety glasses, badges, and steel-toe shoes as applicable. Target Market Salary Range Actual compensation packages take into account a wide range of factors unique to each candidate, including location, skills, experience, and other business needs. The total compensation package may include an annual performance bonus, medical/dental/vision benefits, 401K match, and/or other plans. The disclosed range is a general estimate for the role. Operating Company Ormco Envista and all Envista Companies are equal opportunity employers that evaluate qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity, or other characteristics protected by law. IND123
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