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Senior Process Engineer - Pyrometallurgy

Jobright.ai, Boulder, Colorado, United States, 80301

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Senior Process Engineer - Pyrometallurgy

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Jobright.ai Get AI-powered advice on this job and more exclusive features. Electra is transforming the iron production industry with innovative technology and is seeking a Senior Process Engineer to develop and scale up pyrometallurgical processing steps. This role involves leading projects, engaging with external companies, and ensuring safety while working on complex engineering challenges. Responsibilities: • Lead projects to study and scale-up pyrometallurgical processes, including designing experiments, selecting and sizing equipment, and operating equipment • Engage with external companies to oversee large-scale thermal processing trials, including providing feedback on equipment suitability and design of scale-up trials. This will include planning and managing trials, and evaluating the product, and establishing needed analysis. • Experience with mass and energy balance models for pyrometallurgical processes using process simulation software • Experience with mass and energy balance models for pyrometallurgical processes using process simulation software Applies core engineering principles while shaping scalable workflows and best practices for a transitioning startup environment. • Specify, commission, and troubleshoot new equipment • Collect and synthesize data; present results to guide engineering and business decisions • Maintain a safe working environment and lead safety assessments of new equipment and operations • Read, understand, and comply with all workplace health and safety policies, safe work practices, and company policies and procedures. • Perform other duties as assigned by the supervisor. Qualifications: Required: • PhD in Chemical Engineering, Mining/Metallurgical Engineering, or Chemistry, plus a minimum of 3 years of relevant professional experience • OR a master's degree in one of the above fields plus a minimum of 6 years of relevant experience • OR bachelor's degree in one of the above fields, plus a minimum of 8 years of relevant experience • Hands-on experience scaling up processes from lab to pilot or production scale, including performing mass and energy balances, equipment selection, and addressing challenges in reaction kinetics, thermodynamics, solids handling, heat transfer, and gas flow • Expertise in pyrometallurgical processes, including experience with process scale-up, production readiness, and troubleshooting. • Proficient in using process simulation software (e.g., Aspen, COMSOL, or equivalent) to model systems and inform design and operational decisions • Experience managing external vendor relationships, including sourcing, equipment selection, and oversight of technical service providers • Strong organizational and project management skills, with the ability to prioritize competing demands and navigate shifting requirements • Ability to collaborate with engineering leadership and operations to define the role’s impact on scaling efforts, including pilot learnings and manufacturing goals. • Ability to work independently on complex engineering challenges, applying data analysis and experimental insights to support technology scale-up and decision-making. • Effective verbal and written communication skills, with a focus on clarity, accuracy, and audience alignment Preferred: • Experience managing complex contract research and contract manufacturing efforts with outside providers • Experience with sampling and analysis of solid feeds and products • Knowledge of state-of-the-art direct-reduced iron (DRI) technologies • Experience with flammable and explosive gas safety regulations and best practices Company: Electra produces clean iron using low-temperature electrochemistry powered by renewables to decarbonize and transform steel production. Founded in 2020, the company is headquartered in Boulder, Colorado, USA, with a team of 51-200 employees. The company is currently Growth Stage. Seniority level

Seniority level Mid-Senior level Employment type

Employment type Full-time Job function

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