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Hayes Performance Systems

Sr. Quality Engineer

Hayes Performance Systems, Thiensville, Wisconsin, United States, 53092

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Sr. Quality Engineer

Location:

Mequon, WI

Department:

Quality

Reports To:

Director of Quality & Inventory Management

About Hayes Performance Systems:

Hayes Performance Systems is a trusted leader in precision engineering and manufacturing, proudly serving industries like powersports, cycling, agriculture, construction, and government since 1946. We design and deliver high-performance braking and suspension systems, supported by a culture of practical innovation and high standards.

In 2023, we expanded our capabilities through the acquisition of ACI Industries, strengthening our machining expertise and ability to take on complex, high-precision projects. We take a collaborative, hands-on approach to problem solving, and we're focused on continuous improvement across all levels of the business.

If you're looking to make a visible impact in a company where your ideas are valued and your work supports real-world performance, Hayes may be the right fit.

The Opportunity:

We're hiring a

Sr. Quality Engineer

to join our Quality team. This role is a key contributor to ensuring product and process quality throughout the development lifecycle and into production. You'll lead quality initiatives, mentor others, and collaborate cross-functionally to drive continuous improvement, regulatory compliance, and customer satisfaction.

What You'll Do:

Key responsibilities may include: Lead and mentor quality engineers, technicians, and cross-functional teams to promote a strong quality culture Develop, improve, and maintain quality systems, inspection plans, and training documentation Manage QMS audits and corrective actions using 8D and root cause analysis methodologies Oversee Material Review Board (MRB) activities and manage containment of nonconforming product Track and report quality metrics (e.g., scrap, rework, warranty) and identify opportunities for cost reduction Support APQP deliverables, participate in design reviews, and ensure quality is integrated early in development Lead qualification of tools, processes, and production lines using MSA, DOE, and other statistical tools Collaborate with Supply Chain and Engineering to manage supplier quality and resolve supplier issues Drive Lean and Kaizen initiatives to improve process stability and operational documentation Maintain quality records and documentation in compliance with internal and regulatory standards

What You Bring:

We're looking for someone who has: Bachelor's degree in Quality, Engineering, or a related Science field 1-3 years of relevant quality experience in a manufacturing environment Hands-on experience with ISO/IATF QMS, APQP, PPAP, FMEA, and 8D problem solving Strong knowledge of ISO 9001:2015 and IATF 16949:2016 standards Proficiency in statistical analysis and application of quality tools and methods Training or certification in Lean Manufacturing methodologies Excellent problem-solving, leadership, and cross-functional communication skills Preferred: Certified Quality Engineer (CQE) or ISO 9001:2015 Lead Auditor (CQA) Preferred: Six Sigma Green or Black Belt certification or equivalent training

You'll thrive in this role if you enjoy leading quality initiatives, solving problems through data, and improving processes that directly impact product reliability and customer satisfaction.

Why Join Hayes?:

At Hayes, we offer more than just a job - we offer an opportunity to be part of a team that builds real-world solutions. Our benefits include: Competitive Compensation Medical, Dental, and Vision insurance 401(k) with company match Paid Time Off and Holidays Tuition Reimbursement and opportunities for Career Development A team-focused culture that values respect, clarity, and impact