MACHINIST

Machinist

Manufactures complex and non-routine parts and items of equipment from raw stock of different metals, metal alloys, and other materials through the use of conventional and/or computer numerical control (CNC) machine tools, and precision handwork. Sets up and operates a variety of conventional and/or computer numerical control (CNC) machine tools. Uses a variety of precision measuring instruments and equipment. Utilizes safety practices and procedures following established safety rules and regulations and maintains a safe and clean work environment. Determines and manufactures the correct fixtures, jigs, or tools to accomplish repairs on aircraft or support equipment.

Requirements:

• U.S. Citizenship Required
• Males must be registered for Selective Service, see
• This posn is subject to provisions of the DoD Priority Placement Program
• Disclosure of Political Appointments
• Direct Deposit: All federal employees are required to have direct deposit.
• May be required to work other than normal duty hours, which may include evenings, weekends, and/or holidays.
• May be required to work overtime, sometimes on short notice in emergency situations.
• May be required to work rotating shifts.
• The work requires standing, stooping, bending, and reaching. Frequently handles, lifts, and carries objects weighing up to 40 pounds, and occasionally lifts and moves heavier items with assistance.
• Must be able to obtain and maintain a Secret Security Clearance.
• The duties of this position require the employee to operate a motor vehicle. An appropriate, valid driver's license is required.
• This position has been designated by the Air Force as a Testing Designated Position (TDP) under the Air Force Civilian Drug Demand Reduction Program. Employee must pass initial and periodic short notice drug testing.
• Illegal drug use by employees in sensitive positions presents a clear threat to the mission of the Air Force, national security, and public safety.

Qualifications: Applicants will be rated in accordance with the OPM Qualification Standard Handbook X-118C for the WG-3400 Machine Tool Work Group. Although a specific length of time and experience is not required for most blue-collar positions, you must meet any screen-out element listed and show through experience and training that you possess the quality level of knowledge and skill necessary to perform the duties of the position at the level for which you are applying. Qualification requirements emphasis is on the quality of experience, not necessarily the length of time. The screen out element for this position is the ability to do the work of an MACHINIST without more than normal supervision.

Job Elements:

• Knowledge of a variety of conventional and computer numerical control (CNC) machine tools such as lathes, vertical, and horizontal boring mills; bench, plain, and universal milling machines; shapers; planers; internal and external grinders; thread cutters; and radial drills; and a variety of machine tool attachments such as rotary vises, magnetic chucks, vertical milling heads, angular drive heads, taper attachments, rotary tables, and others.
• Knowledge of various metals and other materials such as aluminum, brass, bronze, high carbon and alloy steels, chrome, nickel, titanium, nylon, rubber, plastics and teflons, and of the effect and relationship of heat treating, annealing, plating, welding and other related work processes on machining operations in completing an assignment.
• Knowledge of advanced shop mathematics including plane geometry, the use of trigonometric functions and machinist handbook formulas used in laying out work and setting up machine tools, and of blueprints and their interpretation, program readouts and technical directives, the use of shop mathematics, and shop floor programming.
• Knowledge of safety regulations, practices, and procedures.
• Skill in using conventional machine tools and their attachments to perform machining processes requiring special adaptation of the equipment or process for which they were not specifically designed; and in using special or improvised tools, fixtures, and setups to machine surfaces configurations such as curved surfaces requiring machine feeds in different planes simultaneously, surfaces having closely interrelated dimensions, or surfaces having unusual or compound angular relationships.
• Skill in operating CNC machine tools through one complete cycle to manufacture the first part; proof dimensions; check sufficiency of programming, tooling, fixturing, and machine operations, edit programs and make the normal changes required; and recommend changes to programs on deficiencies noted; and in the use of precision measuring instruments and equipment such as vernier calipers; height gauges; squares; protractors; inside, outside, and depth micrometers; surface gauges; vee blocks; parallel bars; internal and external micrometers, vernier height and depth gauges, indicators, scales, and various standard and preset snap, plug, or ring gauges.

Physical Effort: The work requires standing, stooping, bending, and reaching. Frequently handles, lifts, and carries objects weighing up to 40 pounds, and occasionally lifts and moves heavier items with assistance.

Working Conditions: Work is performed inside in areas that are usually noisy and dirty, and where there is constant danger to the skin and eyes from flying metal chips and abrasive particles; skin irritation from contact with coolants, lubricants, and abrasive compounds; and danger to fingers, hands, and other body parts from cutting tools, grinding wheels, rotating pieces, and moving parts of machines.

Part-time or unpaid experience: Credit will be given for appropriate unpaid and or part-time work. You must clearly identify the duties and responsibilities in each position held and the total number of hours per week. Volunteer work experience refers to paid and unpaid experience, including volunteer work done through National Service Programs (i.e., Peace Corps, AmeriCorps) and other organizations (e.g., professional; philanthropic; religious; spiritual; community; student and social). Volunteer work helps build critical competencies, knowledge and skills that can provide valuable training and experience that translates directly to paid employment. You will receive credit for all qualifying experience, including volunteer experience.

Education: This job does not have an education qualification requirement.