Reliability Engineer

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The Reliability Engineer is responsible for the health and oversight of a comprehensive a reliability centered maintenance program. The RCM program improves reliability, reduces indirect and repair cost, improves production uptime, and elucidates the level of risk the organization is managing.

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Duties & Responsibilities

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• Track & categorize reliability related downtime
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• Aggregate and present plant equipment failure and production interruption failure data.
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• Develop high impact long term reliability improvement strategy that addresses and methodically reduces plant equipment failures and reduces production interruption.
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• Assemble and monitor reliability improvement corrective action plan (CAP)
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• Participate in and facilitate Root Cause Analysis efforts
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• Develop reliability improvement training materials for maintenance and production teams
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• Work closely with Maintenance, Production employees, suppliers and vendors to understand and resolve reliability issues impacting production
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• Work closely with reliability technician on equipment inspections, and over sight of predictive technologies
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• Update PMs to reflect reliability improvements and address RCA corrective actions
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• Optimize critical spare equipment/spare parts inventory
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• Follow cGMP maintenance requirements on Halocarbon’s FDA regulated processes
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• Develop contractor bid scopes and manage contractors as needed to drive reliability projects forward
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Analytical Ability/Problem Solving/Technical skills

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• Strong analytical skills – Gathers and analyzes information skillfully. Able to effectively synthesize complex or diverse information. A critical thinker.
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• Strong foundation of continuous improvement tools are required (Root Cause Analysis, FMEA, 5S) • Strong project management skills – Able to lead teams, meet goals/deadlines, and develop a team.
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• Forward thinking – Displays original thinking and creativity. Develops unique approaches and presents compelling ideas and plans.
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• Proficient in Word, Excel, and PowerPoint. Excellent verbal, written, and presentation skills.
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• Excellent verbal, written and presentation skills are essential
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Level of Supervision Needed

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• Reliability Engineer is an independent, self-directed role where goals and objectives are developed with input from Plant Manager, Production Manager and Maintenance Manager.
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• Reliability Engineer is accountable for trend line improvement in reliability related uptime, and cost reduction improvements.
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• Reliability Engineer is expected to create and present the business case to support projects and spending recommendations.
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• Reliability Engineer is accountable for meeting reliability project repair/construction deadlines.
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Autonomy and Supervisory/Lead Responsibility

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• Reliability engineer is an individual contributor role with (dashed line) organizational connections to Reliability Technician (Reed Revell), Maintenance Supervisors, Production Supervisors
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• Reliability Engineer Spending is Authorized according to EO6 protocol Maintenance Manager, Plant Manager, and CEO depending on spending amount.
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• Reliability Engineer is authorized to initiate change in Chempax master data, PM’s, Stock room levels according to set organization SOP’s protocols and practices
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Requirements:n

Education and/or Experience

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• BS in Engineering, preferably Mechanical Engineering
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• SMRP certification is desired
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• Minimum 5 years experience in chemical industry is required, preferably in specialty chemicals.
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• Minimum of 3 years Mechanical Integrity & Reliability Engineering experience is necessary.
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• Experience with cGMP in an FDA regulated facility is a plus.
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• Experience in the following are desired: 1) Various materials used in acidic corrosive piping & equipment, 2) protective metal coatings, 3) HF and related process chemicals •
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• EIT or PE are
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Safety/Essential Functions

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• Must be capable of lifting and moving items weighing up to 50 pounds.
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• Must be able to climb and descend stairs.
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• Must be able to work in an environment where chemical odors may exist at permissible threshold limits of exposure.
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• Must be able to evacuate the plant, reporting to appropriate assigned muster point, in the event of an emergency or drill.
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• Must be able to work with hazardous chemicals on a regular basis.
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• Must be able to use all available or assigned personal protective equipment and tools.
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