Aptyx
Job Description
Job Description
The Extrusion Technician I is responsible for setting up, operating, and maintaining polymer extrusion lines used in the production of complex and custom medical-grade tubing for both production and R&D purposes. This role is critical to ensuring products meet exact specifications, regulatory requirements, and delivery timelines. The position involves technical learning, hands-on operation, and collaboration across teams to support high-quality, consistent manufacturing outcomes. Key Responsibilities: Set up, operate, troubleshoot, and tear down extrusion equipment, including extruders, dryers, water tanks, pullers, puller/cutters, conveyors, winders, crossheads, and air injectors. Work closely with production and R&D personnel to ensure extruded tubing meets specifications, making process adjustments as needed. Monitor and maintain extrusion line parameters, adjusting in real time to ensure product quality and compliance. Perform preventative maintenance on equipment and ensure proper workflow. Manage and handle raw materials to ensure traceability, prevent contamination, and maintain inventory accuracy. Use precision measuring tools (micrometers, calipers, laser gauges) to verify dimensional compliance. Generate and maintain accurate production documentation for lot traceability and reproducibility. Follow established GMP, safety, and cleanliness standards to maintain an organized work environment. Complete extrusion runs on schedule to meet production and R&D deadlines. Perform other duties as assigned by the supervisor. Technical Knowledge to Acquire: Mastering less complex extrusion processes (e.g., single lumen tubing, annealing, and secondary processing). Understanding and applying calculations for Area Draw Ratio (ADR), Direct Draw Ratio (DDR), and Draw Ratio Balance (DRB/DDB). Learning principles of open tank sizing, vacuum sizing (contact/non-contact), tube-on coatings, and pressure coatings of substrates. Understanding the relationship between process instrumentation and its effects on the extrusion process. Qualifications: Required: High school diploma or equivalent. 0-3 years' hands-on experience in extrusion, preferably medical-grade tubing. 0-3 years' experience in a medical device or other regulated manufacturing environment. Ability to lift 50 pounds consistently during the shift. Strong organizational skills with attention to detail. Proficiency in MS Office (Word, Excel, PowerPoint). Proactive approach with initiative to complete projects. Good verbal and written communication skills. Basic math skills, including weight calculations (gross, tare, net). Ability to read and interpret technical drawings and blueprints. Preferred: Prior experience operating extrusion equipment in a medical manufacturing environment. Knowledge of extrusion process controls, troubleshooting, and process documentation. Work Environment:
This position requires standing, walking, and repetitive tasks for extended periods in a manufacturing environment. Safety glasses, gloves, and other PPE are required.
Job Description
The Extrusion Technician I is responsible for setting up, operating, and maintaining polymer extrusion lines used in the production of complex and custom medical-grade tubing for both production and R&D purposes. This role is critical to ensuring products meet exact specifications, regulatory requirements, and delivery timelines. The position involves technical learning, hands-on operation, and collaboration across teams to support high-quality, consistent manufacturing outcomes. Key Responsibilities: Set up, operate, troubleshoot, and tear down extrusion equipment, including extruders, dryers, water tanks, pullers, puller/cutters, conveyors, winders, crossheads, and air injectors. Work closely with production and R&D personnel to ensure extruded tubing meets specifications, making process adjustments as needed. Monitor and maintain extrusion line parameters, adjusting in real time to ensure product quality and compliance. Perform preventative maintenance on equipment and ensure proper workflow. Manage and handle raw materials to ensure traceability, prevent contamination, and maintain inventory accuracy. Use precision measuring tools (micrometers, calipers, laser gauges) to verify dimensional compliance. Generate and maintain accurate production documentation for lot traceability and reproducibility. Follow established GMP, safety, and cleanliness standards to maintain an organized work environment. Complete extrusion runs on schedule to meet production and R&D deadlines. Perform other duties as assigned by the supervisor. Technical Knowledge to Acquire: Mastering less complex extrusion processes (e.g., single lumen tubing, annealing, and secondary processing). Understanding and applying calculations for Area Draw Ratio (ADR), Direct Draw Ratio (DDR), and Draw Ratio Balance (DRB/DDB). Learning principles of open tank sizing, vacuum sizing (contact/non-contact), tube-on coatings, and pressure coatings of substrates. Understanding the relationship between process instrumentation and its effects on the extrusion process. Qualifications: Required: High school diploma or equivalent. 0-3 years' hands-on experience in extrusion, preferably medical-grade tubing. 0-3 years' experience in a medical device or other regulated manufacturing environment. Ability to lift 50 pounds consistently during the shift. Strong organizational skills with attention to detail. Proficiency in MS Office (Word, Excel, PowerPoint). Proactive approach with initiative to complete projects. Good verbal and written communication skills. Basic math skills, including weight calculations (gross, tare, net). Ability to read and interpret technical drawings and blueprints. Preferred: Prior experience operating extrusion equipment in a medical manufacturing environment. Knowledge of extrusion process controls, troubleshooting, and process documentation. Work Environment:
This position requires standing, walking, and repetitive tasks for extended periods in a manufacturing environment. Safety glasses, gloves, and other PPE are required.