Technical Specialist
Location: DeKalb, IL
Job Type: Full time
Compensation: $29.91/hourly
Primary Responsibilities
1. Provide support for R&D trials to develop and test new materials for packaging products which include compounding, extrusion, lamination, and thermoforming
- Collaborate with R&D teams executing test protocols and experiments providing process characterization and validations on new and revised products and processes
- Conduct the setup, operation, and maintenance of pilot scale equipment
- Operate the compounding and sheet extrusion lines for processing different resin materials including PET, PP, HIPS, and bioresins
- Provide good documentation of process settings and experimental observations; verify part quality using precision measuring instruments such as micrometers, Vernier calipers, and Magna Mike
- Identify and provide feedback on nonconformances as they are encountered
- Assist in writing and updating standard operating procedures and other documentation as required
2. Provide manufacturing operations support including thermoforming of plastic packaging products
- Conduct technical support and troubleshooting for manufacturing operations
- Conduct the maintenance and upkeep of manufacturing equipment
- Monitor manufacturing variances so that problem solving and improvement opportunities are identified
- Provide timely resolution of product, process and equipment problems in the form of creative short- and long-term solutions
- Work effectively with other members of the department/plant to achieve production goals
- Work safely in accordance with company policies and procedures keeping machines and surrounding area clean while maintaining a safe work environment
Essential Functions
Uphold the company's high standards by ensuring that all products and services delivered adhere to Toppan Alloyd's policies and exceed quality requirements
Cross train with thermoforming production, machinery, and tooling to efficiently work in those areas as needed
Demonstrate an ability to think strategically, meet customer schedules and adapt to changing priorities
Any other duties as assigned
Physical Demands
Position requires operating vacuum and pressure forming machines, extrusion machines, dryers and crystallizers
Working with surface heights above 40"
Lifting, pulling, or pushing up to 65 pounds
Standing 8-plus hours per day
Exposure to hazards can include energy isolation, electricity, pinch points, moving machine parts, and fork truck traffic
Qualifications
Bachelor's or associate's degree in mechanical, polymer, or plastics engineering or other related engineering field
Minimum of 5 years of experience in a plastics manufacturing environment, preferably sheet extrusion for thermoforming
Strong technical background in plastics, resins, and material handling
Proven problem-solving ability, good documentation skills, and good manufacturing practices
Strong communication and interpersonal skills
Ability to work collaboratively with cross-functional teams
Exhibit a "can do" attitude, fostering a team environment where all customer expectations are met with enthusiasm and dedication