RPH Products
Senior Process Design & Commercialization Engineer
RPH Products, Trenton, New Jersey, United States
Overview
Senior Process Design & Commercialization Engineer role at
RPH Products . About Us Roof Penetration Housing (RPH) is a dynamic, rapidly expanding leader in the commercial building products industry, trusted by architects, engineers, contractors, and building owners on projects ranging from hospitals and data centers to K-12 schools. Our engineered solutions prevent roof and wall leaks and ensure storm shelters and safe rooms meet code requirements and protect occupants during severe weather events. Year to date, RPH has doubled revenue and is expanding across New Jersey and Texas as we grow our team to set new benchmarks for performance, safety, and success in commercial construction. About The Role This full-time role reports to the New Products Engineering Manager and is hybrid, with 2-3 days per week in our office in Waterford Works, New Jersey. We seek a seasoned Process Design Engineer to assist the RPH R&D team with development and optimization of industrial processes involving both plastic and metal components. The ideal candidate has hands-on experience in thermoplastics, injection molding, metal forming, and finishing operations, with a focus on improving efficiency, quality, and compliance across manufacturing systems. About You You are a hands-on engineer with deep technical expertise in thermoplastics, injection molding, and metal forming, driven by improving efficiency, quality, and compliance. You think critically, act decisively, and thrive where innovation and precision meet. You collaborate across teams, communicate clearly, and translate engineering challenges into scalable, real-world solutions.
essential functions
Design and optimize process flow diagrams (PFDs) for new products under development by RPH's R&D team.
Conduct process simulations and modeling for operations such as injection molding, extrusion, stamping, machining, and surface treatment.
Specify and size equipment including molding machines, presses, CNC systems, dryers, and cooling systems.
Collaborate with internal and external materials engineers, mechanical engineers, and operations teams to integrate new technologies and troubleshoot existing processes.
Ensure compliance with OSHA, EPA, ISO, and ASTM standards relevant to plastics and metalworking.
Prepare technical documentation including risk assessments, SOPs, and commissioning plans.
Support continuous improvement initiatives using Lean, Six Sigma, or similar methodologies. Lead IQ/OQ/PQ validations.
Provide technical guidance to junior engineers and production teams during process implementation and optimization.
Core Requirements
Minimum 7 years of hands-on experience in process design engineering within plastics and/or metals manufacturing environments.
Bachelor's or Master's degree in Mechanical, Materials, Chemical or Industrial Engineering.
Experience with cost estimation, lifecycle planning, and plant retrofits.
Strong understanding of injection molding, extrusion, heat treatment, welding, and surface finishing processes.
Proficiency in AutoCAD, SolidWorks.
Preferred experience in simulation tools like ANSYS, Moldflow, DEFORM, or HYSYS.
Familiarity with material flow, thermodynamics, and tooling design for both plastic and metal products.
Excellent analytical, documentation, and cross-functional communication skills.
Experience with Lean Six Sigma, or similar methodologies.
Details
The starting range for this position begins at $90,000–$115,000 per year and varies based on knowledge, experience, skills, abilities, and geographic location.
Typical working hours are 8:00 am – 4:30 pm.
Travel up to 10% of the time, including overnight domestic travel. International travel may be required in the future depending on business needs.
This position is exempt from overtime under the FLSA.
Benefits RPH offers a comprehensive benefits package, including:
Employer-covered premiums for Medical, Dental, and Vision Insurance.
401(k) Retirement Plan with employer contribution.
Paid Time Off and holidays.
Life & Disability Insurance.
Hiring Process We review resumes and submissions. Candidates are video screened by the Human Resources Manager and Hiring Manager, followed by 1–2 additional interviews with the RPH team, with ongoing communication throughout the process. RPH is an equal opportunity employer and is committed to hiring a diverse workforce. If you require accommodations, please submit an accommodation request. Veterans are encouraged to apply. Employment contingent on successful background checks. E-Verify participation is required.
Interested candidates are encouraged to apply with a cover letter detailing their career story and qualifications.
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Senior Process Design & Commercialization Engineer role at
RPH Products . About Us Roof Penetration Housing (RPH) is a dynamic, rapidly expanding leader in the commercial building products industry, trusted by architects, engineers, contractors, and building owners on projects ranging from hospitals and data centers to K-12 schools. Our engineered solutions prevent roof and wall leaks and ensure storm shelters and safe rooms meet code requirements and protect occupants during severe weather events. Year to date, RPH has doubled revenue and is expanding across New Jersey and Texas as we grow our team to set new benchmarks for performance, safety, and success in commercial construction. About The Role This full-time role reports to the New Products Engineering Manager and is hybrid, with 2-3 days per week in our office in Waterford Works, New Jersey. We seek a seasoned Process Design Engineer to assist the RPH R&D team with development and optimization of industrial processes involving both plastic and metal components. The ideal candidate has hands-on experience in thermoplastics, injection molding, metal forming, and finishing operations, with a focus on improving efficiency, quality, and compliance across manufacturing systems. About You You are a hands-on engineer with deep technical expertise in thermoplastics, injection molding, and metal forming, driven by improving efficiency, quality, and compliance. You think critically, act decisively, and thrive where innovation and precision meet. You collaborate across teams, communicate clearly, and translate engineering challenges into scalable, real-world solutions.
essential functions
Design and optimize process flow diagrams (PFDs) for new products under development by RPH's R&D team.
Conduct process simulations and modeling for operations such as injection molding, extrusion, stamping, machining, and surface treatment.
Specify and size equipment including molding machines, presses, CNC systems, dryers, and cooling systems.
Collaborate with internal and external materials engineers, mechanical engineers, and operations teams to integrate new technologies and troubleshoot existing processes.
Ensure compliance with OSHA, EPA, ISO, and ASTM standards relevant to plastics and metalworking.
Prepare technical documentation including risk assessments, SOPs, and commissioning plans.
Support continuous improvement initiatives using Lean, Six Sigma, or similar methodologies. Lead IQ/OQ/PQ validations.
Provide technical guidance to junior engineers and production teams during process implementation and optimization.
Core Requirements
Minimum 7 years of hands-on experience in process design engineering within plastics and/or metals manufacturing environments.
Bachelor's or Master's degree in Mechanical, Materials, Chemical or Industrial Engineering.
Experience with cost estimation, lifecycle planning, and plant retrofits.
Strong understanding of injection molding, extrusion, heat treatment, welding, and surface finishing processes.
Proficiency in AutoCAD, SolidWorks.
Preferred experience in simulation tools like ANSYS, Moldflow, DEFORM, or HYSYS.
Familiarity with material flow, thermodynamics, and tooling design for both plastic and metal products.
Excellent analytical, documentation, and cross-functional communication skills.
Experience with Lean Six Sigma, or similar methodologies.
Details
The starting range for this position begins at $90,000–$115,000 per year and varies based on knowledge, experience, skills, abilities, and geographic location.
Typical working hours are 8:00 am – 4:30 pm.
Travel up to 10% of the time, including overnight domestic travel. International travel may be required in the future depending on business needs.
This position is exempt from overtime under the FLSA.
Benefits RPH offers a comprehensive benefits package, including:
Employer-covered premiums for Medical, Dental, and Vision Insurance.
401(k) Retirement Plan with employer contribution.
Paid Time Off and holidays.
Life & Disability Insurance.
Hiring Process We review resumes and submissions. Candidates are video screened by the Human Resources Manager and Hiring Manager, followed by 1–2 additional interviews with the RPH team, with ongoing communication throughout the process. RPH is an equal opportunity employer and is committed to hiring a diverse workforce. If you require accommodations, please submit an accommodation request. Veterans are encouraged to apply. Employment contingent on successful background checks. E-Verify participation is required.
Interested candidates are encouraged to apply with a cover letter detailing their career story and qualifications.
#J-18808-Ljbffr