Encore - US
Design Engineer - CNC Integration
Encore - US, Cornelius, North Carolina, United States, 28031
Job Description
Job Description The Company Encore Luxury Coaches (also known as “Encore”) is the top provider of luxury entertainment coaches in North America. For over 20 years, our team has focused on "Delivering a Premium" in everything we do. We design and build the most advanced luxury coaches for the entertainment industry, setting new standards for innovation and comfort. Our approach extends beyond the coach; we carefully select each driver to match our clients’ personalities and specific needs, ensuring a travel experience that is as seamless as it is luxurious. This commitment to excellence is not just for our clients but also reflects how we treat our team, providing significant career opportunities and competitive benefits. As we continue to grow and lead the industry, we remain dedicated to enhancing every aspect of our service, from our exceptional coaches to the personalized care we provide. Your Team At Encore Conversion Group, we transform standard 45-foot Prevost motorcoach shells into high-end entertainment coaches, pushing the limits of innovation and craftsmanship. Renowned across North America, our team takes pride in precision-built interiors and top-tier service. Joining Encore means becoming part of a group where creativity thrives, contributions matter, and your work directly shapes the future of luxury travel for entertainers and clients across the industry. Your Role As a Design Engineer specializing in CNC integration and post-processing, you will own the technical pipeline between CAD design and CNC production. You will create detailed digital models, program and optimize toolpaths for Biesse CNC routers, and configure post-processing routines to ensure flawless execution on the shop floor. Your work will set the technical and process foundation for quality coach conversion builds, ensuring design intent translates directly into manufacturing precision and final product delivery. Responsibilities
Design Development: Create and refine CAD models and assemblies for cabinetry, wall panels, fixtures, and custom furniture in coach conversions. CNC Integration: Develop, program, and optimize toolpaths for Biesse CNC routers, ensuring compatibility with file formats (.cix, ISO) and accurate translation from CAD to CAM. Post-Processing: Configure and troubleshoot post-processing routines for Biesse equipment, including tool compensation, nesting, and machining strategies. Documentation: Produce bills of materials (BOMs), shop drawings, and work instructions to support production and installation. Production Support: Collaborate with shop staff during CNC setup, run-off, and quality checks, advising on fixture design, materials, and process improvements. Continuous Improvement: Analyze workflow bottlenecks and introduce new methods to improve efficiency, safety, and quality in both design and production. Minimum Requirements
Bachelor’s degree in Mechanical Engineering, Industrial Design, or related field. 5+ years of experience in CNC programming, CAD/CAM engineering, or millwork design. High-level proficiency in 3D CAD tools (SolidWorks, AutoCAD, Fusion 360, or equivalent). Proven experience with CNC programming software and Biesse router post-processors (.cix, ISO). Strong knowledge of cabinetry construction methods, joinery, and material selection. Hands-on experience with CNC setup, troubleshooting, and process optimization. Hands-on experience with plumbing, electrical systems (12v/24v, 120v/240v), and systems integration. Ability to generate manufacturable, CNC-ready outputs with precision and efficiency. Nice to Have Background in luxury interiors, coach/RV conversions, high-end millwork, or luxury yacht interiors. Experience with Autodesk Vault, Revit, or BIM tools. Knowledge of lean manufacturing principles. Familiarity with woodworking machinery and advanced finishing techniques.
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Job Description The Company Encore Luxury Coaches (also known as “Encore”) is the top provider of luxury entertainment coaches in North America. For over 20 years, our team has focused on "Delivering a Premium" in everything we do. We design and build the most advanced luxury coaches for the entertainment industry, setting new standards for innovation and comfort. Our approach extends beyond the coach; we carefully select each driver to match our clients’ personalities and specific needs, ensuring a travel experience that is as seamless as it is luxurious. This commitment to excellence is not just for our clients but also reflects how we treat our team, providing significant career opportunities and competitive benefits. As we continue to grow and lead the industry, we remain dedicated to enhancing every aspect of our service, from our exceptional coaches to the personalized care we provide. Your Team At Encore Conversion Group, we transform standard 45-foot Prevost motorcoach shells into high-end entertainment coaches, pushing the limits of innovation and craftsmanship. Renowned across North America, our team takes pride in precision-built interiors and top-tier service. Joining Encore means becoming part of a group where creativity thrives, contributions matter, and your work directly shapes the future of luxury travel for entertainers and clients across the industry. Your Role As a Design Engineer specializing in CNC integration and post-processing, you will own the technical pipeline between CAD design and CNC production. You will create detailed digital models, program and optimize toolpaths for Biesse CNC routers, and configure post-processing routines to ensure flawless execution on the shop floor. Your work will set the technical and process foundation for quality coach conversion builds, ensuring design intent translates directly into manufacturing precision and final product delivery. Responsibilities
Design Development: Create and refine CAD models and assemblies for cabinetry, wall panels, fixtures, and custom furniture in coach conversions. CNC Integration: Develop, program, and optimize toolpaths for Biesse CNC routers, ensuring compatibility with file formats (.cix, ISO) and accurate translation from CAD to CAM. Post-Processing: Configure and troubleshoot post-processing routines for Biesse equipment, including tool compensation, nesting, and machining strategies. Documentation: Produce bills of materials (BOMs), shop drawings, and work instructions to support production and installation. Production Support: Collaborate with shop staff during CNC setup, run-off, and quality checks, advising on fixture design, materials, and process improvements. Continuous Improvement: Analyze workflow bottlenecks and introduce new methods to improve efficiency, safety, and quality in both design and production. Minimum Requirements
Bachelor’s degree in Mechanical Engineering, Industrial Design, or related field. 5+ years of experience in CNC programming, CAD/CAM engineering, or millwork design. High-level proficiency in 3D CAD tools (SolidWorks, AutoCAD, Fusion 360, or equivalent). Proven experience with CNC programming software and Biesse router post-processors (.cix, ISO). Strong knowledge of cabinetry construction methods, joinery, and material selection. Hands-on experience with CNC setup, troubleshooting, and process optimization. Hands-on experience with plumbing, electrical systems (12v/24v, 120v/240v), and systems integration. Ability to generate manufacturable, CNC-ready outputs with precision and efficiency. Nice to Have Background in luxury interiors, coach/RV conversions, high-end millwork, or luxury yacht interiors. Experience with Autodesk Vault, Revit, or BIM tools. Knowledge of lean manufacturing principles. Familiarity with woodworking machinery and advanced finishing techniques.
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