US Conec Ltd
Job Type
Full-time
Description
Wire EDM Engineer
Overview
US Conec is seeking a highly skilled Machining Engineer to join our precision tooling team. In this role, you'll lead ultra-precision wire EDM operations to produce injection mold components with tolerances down to the sub-micron and nanometer level. You'll work with hard metals like carbide and tool steels, collaborating with design and metrology teams to ensure dimensional accuracy, manufacturability, and tooling reliability across the production lifecycle.
Responsibilities
Program, set up, and operate wire EDM machines to achieve =±1 µm tolerances Select electrodes, wire types, and flushing strategies to optimize surface finish and cycle time Create and refine CAM programs using ESPRIT and 3D CAD tools (AutoDesk Inventor) Develop thermal stability processes including fixture design and temperature compensation Collaborate with mold and die designers to adjust prints for true position and shrinkage Build and qualify electrodes and fixtures for precision machining Perform final inspections using CMM, laser micrometers, air gauges, and profilometers Implement SPC/CPK, corrective actions, and standard work procedures Lead DOE and Kaizen initiatives to improve tolerance capability and reduce burn time Support toolroom operations for new builds, ECNs, and urgent repairs
Requirements
Must Haves
Bachelor's degree in mechanical or manufacturing engineering
3-7+ years of experience in precision wire EDM for mold/die or high-accuracy parts
Proven ability to hold =±1 µm features; experience with sub-micron/nanometer-class positioning
Expertise in machining hard metals (e.g., carbide, H13, M2, PM steels)
Proficiency in CAM programming, GD&T, and tolerance stack-up analysis
Hands-on experience with metrology tools including CMM and laser micrometry
Ability to read mold/tooling drawings and understand injection molding components
Knowledge of fixture design, thermal management, and precision workholding
Preferred:
Moldflow analysis, sinker EDM, and basic CNC milling/grinding
What We Offer
Competitive compensation based on experience and precision skill level
Comprehensive health, dental, and vision insurance plans
Paid time off and holidays to support work-life balance 401(k) retirement savings plan with employer match
A collaborative, innovation-driven culture
Opportunities for cross-training and advancement Inclusive workplace with reasonable accommodations for qualified individuals
Full-time
Description
Wire EDM Engineer
Overview
US Conec is seeking a highly skilled Machining Engineer to join our precision tooling team. In this role, you'll lead ultra-precision wire EDM operations to produce injection mold components with tolerances down to the sub-micron and nanometer level. You'll work with hard metals like carbide and tool steels, collaborating with design and metrology teams to ensure dimensional accuracy, manufacturability, and tooling reliability across the production lifecycle.
Responsibilities
Program, set up, and operate wire EDM machines to achieve =±1 µm tolerances Select electrodes, wire types, and flushing strategies to optimize surface finish and cycle time Create and refine CAM programs using ESPRIT and 3D CAD tools (AutoDesk Inventor) Develop thermal stability processes including fixture design and temperature compensation Collaborate with mold and die designers to adjust prints for true position and shrinkage Build and qualify electrodes and fixtures for precision machining Perform final inspections using CMM, laser micrometers, air gauges, and profilometers Implement SPC/CPK, corrective actions, and standard work procedures Lead DOE and Kaizen initiatives to improve tolerance capability and reduce burn time Support toolroom operations for new builds, ECNs, and urgent repairs
Requirements
Must Haves
Bachelor's degree in mechanical or manufacturing engineering
3-7+ years of experience in precision wire EDM for mold/die or high-accuracy parts
Proven ability to hold =±1 µm features; experience with sub-micron/nanometer-class positioning
Expertise in machining hard metals (e.g., carbide, H13, M2, PM steels)
Proficiency in CAM programming, GD&T, and tolerance stack-up analysis
Hands-on experience with metrology tools including CMM and laser micrometry
Ability to read mold/tooling drawings and understand injection molding components
Knowledge of fixture design, thermal management, and precision workholding
Preferred:
Moldflow analysis, sinker EDM, and basic CNC milling/grinding
What We Offer
Competitive compensation based on experience and precision skill level
Comprehensive health, dental, and vision insurance plans
Paid time off and holidays to support work-life balance 401(k) retirement savings plan with employer match
A collaborative, innovation-driven culture
Opportunities for cross-training and advancement Inclusive workplace with reasonable accommodations for qualified individuals