Archer Aviation
Senior Design Engineer, Thrust Unit Integration San Jose, California, United Sta
Archer Aviation, San Jose, California, United States, 95199
San Jose, California, United States
Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.
Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members.
About the Role:
As a Senior Design Engineer on our Thrust Unit team, you\'ll play a critical role in integrating and optimizing the complete propulsion system that powers Archer\'s revolutionary electric aircraft. This position combines systems-level thinking with detailed mechanical design expertise to ensure our thrust units—comprising electric engines, propellers, and tilting mechanisms—deliver exceptional performance while seamlessly integrating with our aircraft platforms. What You\'ll Do:
Design and Engineering Develop and maintain CAD and drawings to document interfaces between thrust unit subsystems and airframe interfaces Own and maintain thrust unit envelope CAD models and keep out zones to enable comprehensive vehicle package studies Own thrust unit configuration management, tracking various pedigrees and versions of hardware Lead detailed design and development of the thrust unit attach hardware from concept through production Assist in fairing integration design to optimize aerodynamic and thermal performance and system accessibility Interface with maintenance team to ensure thrust unit designs meet serviceability goals and enable efficient maintenance operations Collaborate with manufacturing team to ensure seamless aircraft integration processes, optimize assembly tooling design, and develop suitable shipping and handling solutions Analysis and Project Management Own and maintain comprehensive mass budget tracking for all thrust unit subsystems, identifying risks and weight optimization opportunities Perform structural and thermal analysis of thrust unit components using FEA tools Conduct trade studies to optimize system integration, mass efficiency, and performance Support test planning and validation activities for thrust unit assemblies Analyze test data and implement design improvements based on findings Leadership and Collaboration Collaborate with vehicle integration, airframe, aerodynamics, loads, and systems teams to ensure integrated thrust unit meets all requirements Work cross-functionally with sourcing and quality teams to support supplier selection, component qualification, and inspection requirements for integration components Participate in design reviews and provide technical expertise for critical integration decisions What You Need:
Education & Experience Bachelor\'s Degree in mechanical/aerospace engineering, or related field Minimum of 5-8+ years of mechanical design experience, preferably in aerospace or automotive systems Proven experience with system-level integration, interface management, and mount design Experience with propulsion system integration or similar rotating machinery applications Experience generating Bills of Materials (BOM) and managing change control processes Technical Expertise Proficiency in CAD modeling (NX preferred), 2D drawings, tolerance analysis, and GD&T Strong understanding of structural analysis and FEA software packages (ANSYS, NASTRAN preferred) Knowledge of aerospace fastening methods, mounting systems, and structural interfaces Experience with mass budgeting, configuration management, and systems integration Understanding of manufacturing processes for aerospace structural components Communication and Organization Proven ability to coordinate cross-functional technical initiatives across multiple subsystem teams Excellent documentation and communication skills for maintaining complex interface requirements Capacity to manage multiple integration challenges and priorities simultaneously Strong analytical and problem-solving skills for resolving interface conflicts Additional Requirements Availability for domestic travel as needed Demonstrated commitment to safety and quality in engineering practices Bonus Qualifications:
Aerospace development and certification experience Experience with electric propulsion systems or hybrid powertrains Background in aircraft structural design and certification requirements Self-motivated with exceptional attention to detail and systems-thinking approach Track record of successful product integration and launch experience Experience with vibration isolation and dynamic system mounting Compensation:
At Archer, we reward exceptional performance that supports our business strategy. For this position, we are targeting a base salary range of $134,400 - $168,000, with final compensation determined by your unique combination of job-related knowledge, skills, and experience. Join our team and help revolutionize urban transportation through innovative electric aviation technology. Archer is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities, and those with sincerely held religious beliefs. Applicants who may require reasonable accommodation for any part of the application or hiring process should provide their name and contact information to Archer’s People Team at people@archer.com . Reasonable accommodations will be determined on a case-by-case basis.
Information collected and processed as part of any job applications you choose to submit is subject to Archer\'s Candidate Privacy Policy .
Archer is unable to provide work visa sponsorship for this position at the present time.
Archer is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs. We do not discriminate based upon race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity or any other characteristic protected by federal, state or local laws.
Archer Aviation does not engage with external recruiting agencies/individual recruiters with whom it does not have a prior written agreement. Archer reserves the right to make use of any unsolicited resumes that it receives and bears no responsibility for payment of any fees asserted from the use of unsolicited resumes. If you are a recruiting agency or individual recruiter wishing to do business with Archer, please reach out to People@archer.com . All employment processes are managed by the Archer People Team.
Apply for this job
* indicates a required field First Name * Last Name * Email * Phone * Location (City) * Resume/CV * Enter manually Accepted file types: pdf, doc, docx, txt, rtf Enter manually Accepted file types: pdf, doc, docx, txt, rtf LinkedIn Profile Website What are your base ($USD) expectations? * Are you legally authorized to work in the United States? * Select... Will you now, or in the future require sponsorship for employment? (i.e.: F1, H-1B, E2, etc.) * Select... In accordance with state and local regulations, Archer’s offices are open. Consistent with company policy, employees are expected to report to work onsite at our offices. Are you open to relocating to our corporate headquarters in San Jose, CA? * Select... Were you referred to Archer by a current employee? * Select... If you were referred, please provide the name of the employee. * Voluntary Self-Identification
For government reporting purposes, we ask candidates to respond to the below self-identification survey.Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiringprocess or thereafter. Any information that you do provide will be recorded and maintained in aconfidential file. As set forth in Archer’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law. If you believe you belong to any of the categories of protected veterans listed below, please indicate by making the appropriate selection.As a government contractor subject to the Vietnam Era Veterans Readjustment Assistance Act (VEVRAA), we request this information in order to measurethe effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categoriesis as follows: A "disabled veteran" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service-connected disability. A "recently separated veteran" means any veteran during the three-year period beginning on the date of such veteran\'s discharge or release from active duty in the U.S. military, ground, naval, or air service. An "active duty wartime or campaign badge veteran" means a veteran who served on active duty in the U.S. military, ground, naval or air service during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense. An "Armed forces service medal veteran" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985. Select... Voluntary Self-Identification of Disability
Form CC-305 Page 1 of 1 OMB Control Number 1250-0005 Expires 04/30/2026 Voluntary Self-Identification of Disability
Form CC-305 Page 1 of 1 OMB Control Number 1250-0005 Expires 04/30/2026 PUBLIC BURDEN STATEMENT: According to the Paperwork Reduction Act of 1995 no persons are required to respond to a collection of information unless such collection displays a valid OMB control number. This survey should take about 5 minutes to complete.
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As a Senior Design Engineer on our Thrust Unit team, you\'ll play a critical role in integrating and optimizing the complete propulsion system that powers Archer\'s revolutionary electric aircraft. This position combines systems-level thinking with detailed mechanical design expertise to ensure our thrust units—comprising electric engines, propellers, and tilting mechanisms—deliver exceptional performance while seamlessly integrating with our aircraft platforms. What You\'ll Do:
Design and Engineering Develop and maintain CAD and drawings to document interfaces between thrust unit subsystems and airframe interfaces Own and maintain thrust unit envelope CAD models and keep out zones to enable comprehensive vehicle package studies Own thrust unit configuration management, tracking various pedigrees and versions of hardware Lead detailed design and development of the thrust unit attach hardware from concept through production Assist in fairing integration design to optimize aerodynamic and thermal performance and system accessibility Interface with maintenance team to ensure thrust unit designs meet serviceability goals and enable efficient maintenance operations Collaborate with manufacturing team to ensure seamless aircraft integration processes, optimize assembly tooling design, and develop suitable shipping and handling solutions Analysis and Project Management Own and maintain comprehensive mass budget tracking for all thrust unit subsystems, identifying risks and weight optimization opportunities Perform structural and thermal analysis of thrust unit components using FEA tools Conduct trade studies to optimize system integration, mass efficiency, and performance Support test planning and validation activities for thrust unit assemblies Analyze test data and implement design improvements based on findings Leadership and Collaboration Collaborate with vehicle integration, airframe, aerodynamics, loads, and systems teams to ensure integrated thrust unit meets all requirements Work cross-functionally with sourcing and quality teams to support supplier selection, component qualification, and inspection requirements for integration components Participate in design reviews and provide technical expertise for critical integration decisions What You Need:
Education & Experience Bachelor\'s Degree in mechanical/aerospace engineering, or related field Minimum of 5-8+ years of mechanical design experience, preferably in aerospace or automotive systems Proven experience with system-level integration, interface management, and mount design Experience with propulsion system integration or similar rotating machinery applications Experience generating Bills of Materials (BOM) and managing change control processes Technical Expertise Proficiency in CAD modeling (NX preferred), 2D drawings, tolerance analysis, and GD&T Strong understanding of structural analysis and FEA software packages (ANSYS, NASTRAN preferred) Knowledge of aerospace fastening methods, mounting systems, and structural interfaces Experience with mass budgeting, configuration management, and systems integration Understanding of manufacturing processes for aerospace structural components Communication and Organization Proven ability to coordinate cross-functional technical initiatives across multiple subsystem teams Excellent documentation and communication skills for maintaining complex interface requirements Capacity to manage multiple integration challenges and priorities simultaneously Strong analytical and problem-solving skills for resolving interface conflicts Additional Requirements Availability for domestic travel as needed Demonstrated commitment to safety and quality in engineering practices Bonus Qualifications:
Aerospace development and certification experience Experience with electric propulsion systems or hybrid powertrains Background in aircraft structural design and certification requirements Self-motivated with exceptional attention to detail and systems-thinking approach Track record of successful product integration and launch experience Experience with vibration isolation and dynamic system mounting Compensation:
At Archer, we reward exceptional performance that supports our business strategy. For this position, we are targeting a base salary range of $134,400 - $168,000, with final compensation determined by your unique combination of job-related knowledge, skills, and experience. Join our team and help revolutionize urban transportation through innovative electric aviation technology. Archer is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities, and those with sincerely held religious beliefs. Applicants who may require reasonable accommodation for any part of the application or hiring process should provide their name and contact information to Archer’s People Team at people@archer.com . Reasonable accommodations will be determined on a case-by-case basis.
Information collected and processed as part of any job applications you choose to submit is subject to Archer\'s Candidate Privacy Policy .
Archer is unable to provide work visa sponsorship for this position at the present time.
Archer is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs. We do not discriminate based upon race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity or any other characteristic protected by federal, state or local laws.
Archer Aviation does not engage with external recruiting agencies/individual recruiters with whom it does not have a prior written agreement. Archer reserves the right to make use of any unsolicited resumes that it receives and bears no responsibility for payment of any fees asserted from the use of unsolicited resumes. If you are a recruiting agency or individual recruiter wishing to do business with Archer, please reach out to People@archer.com . All employment processes are managed by the Archer People Team.
Apply for this job
* indicates a required field First Name * Last Name * Email * Phone * Location (City) * Resume/CV * Enter manually Accepted file types: pdf, doc, docx, txt, rtf Enter manually Accepted file types: pdf, doc, docx, txt, rtf LinkedIn Profile Website What are your base ($USD) expectations? * Are you legally authorized to work in the United States? * Select... Will you now, or in the future require sponsorship for employment? (i.e.: F1, H-1B, E2, etc.) * Select... In accordance with state and local regulations, Archer’s offices are open. Consistent with company policy, employees are expected to report to work onsite at our offices. Are you open to relocating to our corporate headquarters in San Jose, CA? * Select... Were you referred to Archer by a current employee? * Select... If you were referred, please provide the name of the employee. * Voluntary Self-Identification
For government reporting purposes, we ask candidates to respond to the below self-identification survey.Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiringprocess or thereafter. Any information that you do provide will be recorded and maintained in aconfidential file. As set forth in Archer’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law. If you believe you belong to any of the categories of protected veterans listed below, please indicate by making the appropriate selection.As a government contractor subject to the Vietnam Era Veterans Readjustment Assistance Act (VEVRAA), we request this information in order to measurethe effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categoriesis as follows: A "disabled veteran" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service-connected disability. A "recently separated veteran" means any veteran during the three-year period beginning on the date of such veteran\'s discharge or release from active duty in the U.S. military, ground, naval, or air service. An "active duty wartime or campaign badge veteran" means a veteran who served on active duty in the U.S. military, ground, naval or air service during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense. An "Armed forces service medal veteran" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985. Select... Voluntary Self-Identification of Disability
Form CC-305 Page 1 of 1 OMB Control Number 1250-0005 Expires 04/30/2026 Voluntary Self-Identification of Disability
Form CC-305 Page 1 of 1 OMB Control Number 1250-0005 Expires 04/30/2026 PUBLIC BURDEN STATEMENT: According to the Paperwork Reduction Act of 1995 no persons are required to respond to a collection of information unless such collection displays a valid OMB control number. This survey should take about 5 minutes to complete.
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