Phillip Jeffries Ltd
Phillip Jeffries Ltd is hiring: Director, Manufacturing in Fairfield
Phillip Jeffries Ltd, Fairfield, NJ, US, 07004
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Phillip Jeffries is looking for a leader to join our Supply Chain Team. The Director, Manufacturing plays a critical role in driving operational excellence and product quality across our manufacturing operations. This leader will oversee daily production, implement lean manufacturing practices, and foster a culture of safety and continuous improvement. By enhancing efficiency and ensuring high standards, this role directly supports Phillip Jeffries’ mission to deliver exceptional products and services to our clients. This position will report directly to the Vice President of Supply Chain and will be on-site at our Fairfield, NJ HQ 5 days per week.
Responsibilities Demonstrate commitment to Phillip Jeffries’ Great & Worthy Purpose (GWP), Mission, Vision, and Values through daily leadership actions
Ensure high-quality manufacturing standards that support delivering the right product, on time, and to specification
Oversee the US-based manufacturing facility with a focus on improving team output and reducing lead times
Apply lean principles to increase operational efficiency and foster a culture of continuous improvement
Reinforce and monitor safety procedures, certifications, and training compliance for all personnel and equipment
Support production continuity through backup plans and preventive measures for operational stability
Lead the hiring, onboarding, and performance management of US production staff, providing coaching and development feedback
Project Management – Manufacturing: Manage manufacturing projects from initiation to completion, ensuring timelines and quality standards are met
Track project milestones and follow up on key deliverables to maintain schedules
Build and maintain project plans in collaboration with the Vice President of Supply Chain and team leads
Coordinate project updates and communicate progress with relevant stakeholders
Identify project roadblocks and recommend solutions for leadership decision-making
Implement process workflows at the facility level to support efficiency while maintaining quality and safety
Monitor daily and weekly production schedules to ensure timely fulfillment
Resolve scheduling conflicts through analysis and coordination with cross-functional teams
Track manufacturing performance metrics and assist in compiling weekly and monthly reports
Maintain dashboards and share relevant insights with internal teams
Strategic Management: Implement lean manufacturing practices and support team members in applying problem-solving tools on the production floor
Review local manufacturing workflows and recommend improvements to increase efficiency and product quality
Participate in cost control initiatives and track improvements in production efficiency
Provide input on equipment performance and communicate needs to leadership
Plan staff deployment to align with production goals and resource availability
Ensure staff are properly trained and equipped to meet production demands
Analyze production data to identify opportunities for reducing waste and increasing productivity
Address day-to-day operational issues and escalate systemic problems as needed
Reinforce safety protocols and ensure adherence to workplace safety standards
Track machinery maintenance needs and support upgrade requests
Align facility-level production plans with broader business objectives
Monitor industry best practices and recommend enhancements to shop floor operations
Overseas Manufacturing: Track production performance and cost metrics at overseas manufacturing partners
Provide input to improve efficiency and align overseas operations with growth goals
Review overseas production trends and report findings to the Vice President of Supply Chain
Implement systems and processes to support production consistency and cost efficiency
Coordinate communication and logistics with overseas vendors to ensure timelines and expectations are met
Escalate issues in production quality, delays, or cost discrepancies for timely resolution
Must Have Must be based in New Jersey
Bachelor’s degree in an engineering discipline, plus 10+ years’ experience in a manufacturing environment
Six Sigma certification; preferred
Understanding and utilization of lean tools to help facilitate continuous improvement in a manufacturing environment
Training experience with manufacturing tools & techniques, standards, regulations; preferred
Must be willing to travel 2-4 times a year internationally; each trip will be 1-2 weeks
Leadership skills
Preferably a background in textiles
Must have experience with managing multiple locations
Microsoft applications with intermediate in Excel & PowerPoint, Outlook
Experience managing deadlines
Understanding of budgets & compensation plans
Excellent presentation skills
Ability to hire, train, & manage a team
“Can-do” attitude, willingness to roll up sleeves and get dirty
Project management skills
Team player: excellence in collaboration with our other departments
Phillip Jeffries is an Equal Opportunity Employer committed to diversity, inclusion, and equality in the workplace. All qualified applicants will receive consideration for employment without regard to sex, race, color, age, national origin, religion, physical and mental disability, genetic information, marital status, sexual orientation, gender identity/assignment, citizenship, pregnancy or maternity, protected veteran status, or any other status prohibited by applicable national, federal, state or local law.
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