Figure
Figure is hiring: Senior Hardware Failure Analysis Engineer in San Jose
Figure, San Jose, CA, US, 95199
Senior Hardware Failure Analysis Engineer Location: San Jose, CA
Figure is an AI robotics company developing a general-purpose humanoid robot. Our humanoid robot, Figure 02, is designed for commercial and home tasks. Based in San Jose, CA, we require in-office collaboration 5 days a week. It's time to build.
We are seeking a Failure Analysis (FA) Engineer responsible for analyzing hardware failures during product development and field use to ensure our products meet reliability targets. The ideal candidate will have a strong FA background, comprehensive skills, and the ability to perform end-to-end failure analysis at component (e.g., PCBAs, actuators, battery cells), module (e.g., hand), and system (robot) levels.
Responsibilities: Mechanical cross-sectioning of PCBAs
Perform optical inspections (Keyence equipment preferred)
Perform SEM/EDS analysis and interpret results
Perform CT X-ray imaging and interpret data (VGStudio experience preferred)
Perform FTIR analysis and interpret results
Perform Laser Induced Breakdown Spectroscopy (LIBS) and interpret results
Disassemble DUTs and perform fault isolation
Set up hardware failure analysis lab
Triage failures and develop FA SOPs
Collaborate with cross-functional teams to identify root causes of hardware failures
Coordinate hardware failure analysis at the component level with vendors
Utilize DMM, lock-in IR thermography, oscilloscope, probe station, function generator, IV tracing, or TDR for PCB level analysis
Requirements: Minimum 5 years of experience in hardware failure analysis in automotive, consumer electronics, aerospace, or robotics industries
Knowledge of mechanical cross-sectioning, optical microscopy, SEM/EDS, CT X-ray, FTIR, and Confocal Scanning Acoustic Microscopy (CSAM)
Deep understanding of failure mechanisms such as fatigue, ductile/brittle failure, adhesion/cohesion issues, contamination, intermetallics, and corrosion
Bonus Qualifications: Experience with GCMS
Experience with various etching techniques
Experience with X-ray Photoelectron Spectroscopy
Experience with Differential Scanning Calorimetry and TMA
Experience with Gel Permeation Chromatography
Experience with Instron and DMA testing
Experience in establishing a failure analysis laboratory
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