ALTEN Technology USA
Mechanical Design Engineer (propulsion systems)
ALTEN Technology USA, San Jose, California, United States, 95199
Mechanical Design Engineer (propulsion systems)
This range is provided by ALTEN Technology USA. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.
Base pay range $135,000.00/yr - $170,000.00/yr
Direct message the job poster from ALTEN Technology USA
We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.
As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.
When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.
Responsibilities
Design and Engineering
Develop and maintain CAD and drawings to document interfaces between thrust unit subsystems and airframe interfaces
Own and maintain thrust unit envelope CAD models and keep out zones to enable comprehensive vehicle package studies
Own thrust unit configuration management, tracking various pedigrees and versions of hardware
Lead detailed design and development of the thrust unit attach hardware from concept through production
Assist in fairing integration design to optimize aerodynamic and thermal performance and system accessibility
Interface with maintenance team to ensure thrust unit designs meet serviceability goals and enable efficient maintenance operations
Collaborate with manufacturing team to ensure seamless aircraft integration processes, optimize assembly tooling design, and develop suitable shipping and handling solutions
Analysis and Project Management
Own and maintain comprehensive mass budget tracking for all thrust unit subsystems, identifying risks and weight optimization opportunities
Perform structural and thermal analysis of thrust unit components using FEA tools
Conduct trade studies to optimize system integration, mass efficiency, and performance
Support test planning and validation activities for thrust unit assemblies
Analyze test data and implement design improvements based on findings
Leadership and Collaboration
Collaborate with vehicle integration, airframe, aerodynamics, loads, and systems teams to ensure integrated thrust unit meets all requirements
Work cross-functionally with sourcing and quality teams to support supplier selection, component qualification, and inspection requirements for integration components
Participate in design reviews and provide technical expertise for critical integration decisions
Qualifications
Bachelor's Degree in mechanical/aerospace engineering, or related field
Minimum of 4+ years of mechanical design experience, preferably in aerospace or automotive systems
Proven experience with system-level integration, interface management, and mount design
Experience with propulsion system integration or similar rotating machinery applications
Experience generating Bills of Materials (BOM) and managing change control processes
Proficiency in CAD modeling (NX preferred), 2D drawings, tolerance analysis, and GD&T
Strong understanding of structural analysis and FEA software packages (ANSYS, NASTRAN preferred)
Knowledge of aerospace fastening methods, mounting systems, and structural interfaces
Experience with mass budgeting, configuration management, and systems integration
Understanding of manufacturing processes for aerospace structural components
Proven ability to coordinate cross-functional technical initiatives across multiple subsystem teams
Excellent documentation and communication skills for maintaining complex interface requirements
Capacity to manage multiple integration challenges and priorities simultaneously
Strong analytical and problem-solving skills for resolving interface conflicts
Availability for domestic travel as needed
Demonstrated commitment to safety and quality in engineering practices
Preferred Qualifications
Aerospace development and certification experience
Experience with electric propulsion systems or hybrid powertrains
Background in aircraft structural design and certification requirements
Self-motivated with exceptional attention to detail and systems-thinking approach
Track record of successful product integration and launch experience
Experience with vibration isolation and dynamic system mounting
Salary Range: $135K-$170K
The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience
Seniority level
Mid-Senior level
Employment type
Full-time
Job function
Industries
Defense and Space Manufacturing
Travel: Availability for domestic travel as needed.
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Base pay range $135,000.00/yr - $170,000.00/yr
Direct message the job poster from ALTEN Technology USA
We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.
As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.
When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.
Responsibilities
Design and Engineering
Develop and maintain CAD and drawings to document interfaces between thrust unit subsystems and airframe interfaces
Own and maintain thrust unit envelope CAD models and keep out zones to enable comprehensive vehicle package studies
Own thrust unit configuration management, tracking various pedigrees and versions of hardware
Lead detailed design and development of the thrust unit attach hardware from concept through production
Assist in fairing integration design to optimize aerodynamic and thermal performance and system accessibility
Interface with maintenance team to ensure thrust unit designs meet serviceability goals and enable efficient maintenance operations
Collaborate with manufacturing team to ensure seamless aircraft integration processes, optimize assembly tooling design, and develop suitable shipping and handling solutions
Analysis and Project Management
Own and maintain comprehensive mass budget tracking for all thrust unit subsystems, identifying risks and weight optimization opportunities
Perform structural and thermal analysis of thrust unit components using FEA tools
Conduct trade studies to optimize system integration, mass efficiency, and performance
Support test planning and validation activities for thrust unit assemblies
Analyze test data and implement design improvements based on findings
Leadership and Collaboration
Collaborate with vehicle integration, airframe, aerodynamics, loads, and systems teams to ensure integrated thrust unit meets all requirements
Work cross-functionally with sourcing and quality teams to support supplier selection, component qualification, and inspection requirements for integration components
Participate in design reviews and provide technical expertise for critical integration decisions
Qualifications
Bachelor's Degree in mechanical/aerospace engineering, or related field
Minimum of 4+ years of mechanical design experience, preferably in aerospace or automotive systems
Proven experience with system-level integration, interface management, and mount design
Experience with propulsion system integration or similar rotating machinery applications
Experience generating Bills of Materials (BOM) and managing change control processes
Proficiency in CAD modeling (NX preferred), 2D drawings, tolerance analysis, and GD&T
Strong understanding of structural analysis and FEA software packages (ANSYS, NASTRAN preferred)
Knowledge of aerospace fastening methods, mounting systems, and structural interfaces
Experience with mass budgeting, configuration management, and systems integration
Understanding of manufacturing processes for aerospace structural components
Proven ability to coordinate cross-functional technical initiatives across multiple subsystem teams
Excellent documentation and communication skills for maintaining complex interface requirements
Capacity to manage multiple integration challenges and priorities simultaneously
Strong analytical and problem-solving skills for resolving interface conflicts
Availability for domestic travel as needed
Demonstrated commitment to safety and quality in engineering practices
Preferred Qualifications
Aerospace development and certification experience
Experience with electric propulsion systems or hybrid powertrains
Background in aircraft structural design and certification requirements
Self-motivated with exceptional attention to detail and systems-thinking approach
Track record of successful product integration and launch experience
Experience with vibration isolation and dynamic system mounting
Salary Range: $135K-$170K
The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience
Seniority level
Mid-Senior level
Employment type
Full-time
Job function
Industries
Defense and Space Manufacturing
Travel: Availability for domestic travel as needed.
We’re unlocking community knowledge in a new way. Experts add insights directly into each article, started with the help of AI.
#J-18808-Ljbffr