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Superior Essex

Operational Excellence Engineer

Superior Essex, Brownwood, Texas, United States, 76801

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Operational Excellence Engineer leads and coordinates consistent deployment of key Operational Improvement initiatives in the plant. This role is accountable to drive process improvements and waste reduction throughout the operations. This Engineer reports to the Operational Excellence Manager.

Primary Responsibilities

Collaborates with cross-functional teams in problem-solving and continuous improvement activities (e.g., Kaizen events, 5S, SMEDs, Root Cause Analysis, DMAIC, Value stream mapping workshops, Gemba walks etc.) to produce sustainable solutions

Guides teams through execution of plans after consensus building

Improves efficiency by removing waste in process

Creates technical drawings for workflow improvement jogs/fixtures, schematics, and layouts using SolidWorks/CAD or similar software

Extracts data from ERP software

Organizes and creates meaningful visualizations identifying opportunities and trends

Works with managers to target areas for improvement and development of Operational Excellence plan and overall framework (quantified opportunities, prioritization, etc.)

Performs as 5S Leader by implementing regular audits and follows up to ensure sustainability

Provides training/coaching to plant personnel using various continuous improvement tools and initiatives

Leads high impact projects where coaching is not sufficient due to scope and complexity of problem

Leads post-implementation audits to ensure improvements are fully implemented, sustained and driven towards the planned benefits

Education and Experience Requirements

Bachelor’s degree in engineering from ABET accredited school with two (2) years of continuous improvement experience

OR Bachelor’s degree in related area with five (5) years of continuous experience

Experience in successfully implementing lean/quality improvement initiatives in industrial manufacturing setting

Knowledge, Skills, and Abilities

Ability to translate data-driven insights into actionable recommendations

Demonstrated competence project execution using Lean/Six Sigma tools

Strong knowledge of Kaizen, Kanban, Problem Solving, 5S, Error Proofing, SMED, Team Development, Value Stream Mapping, TPM, and other tools related to continuous improvement

Proficiency with statistical analyses (using Minitab or advanced Excel) and data visualization (Power BI or similar).

Creative ability and proficient drafting skills in CAD software

Proven problem solving skills

Strong coaching/teaching ability

Understand team dynamics and able to maximize effectiveness of teams

Strong communication skills with ability to manage and coach to ensure effective Operational Excellence process is implemented and sustained

Computer Equipment and Software Requirements

MS Office applications (Access, Word, Excel, PowerPoint)

Seniority Level Mid‑Senior level

Employment Type Full‑time

Job Function Engineering and Information Technology

Industries Appliances, Electrical, and Electronics Manufacturing

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