Tesla Motors, Inc.
Advanced Manufacturing Process Engineer, Battery Cell Engineering
Tesla Motors, Inc., Fremont, California, us, 94537
What to Expect
We're seeking elite engineers to develop advanced manufacturing processes for next-generation battery cells - the beating heart of every Tesla product. These cells will help make clean energy more affordable and widespread, supporting our mission to speed up the shift to sustainable energy and abundance.
In this role, you'll design processes from the start. You collaborate with teams from design, build & test equipment, and quality to create fixtures, run experiments, measure, analyze, iterate, and validate. You'll turn parts into finished cell products that power real change.
Expect a fast-paced environment with real challenges and tight deadlines, where your ideas matter and success depends on strong first-principles problem-solving and teamwork. Our team values clear communication, understanding others\' views, hands-on approach, and continuous learning. You\'ll work alongside experts, new talent, and leaders from across Tesla, growing your capabilities every day while staying focused on our shared goals.
What You\'ll Do
Design and develop cutting-edge manufacturing processes starting at lab-scale to ultimately enable high-volume production of cell products with improved quality, reduced costs, and increased efficiency
Hands-on engagement with manufacturing / test equipment and automation development
Apply a range of manufacturing techniques, including 3D printing, machining, fastening, and welding, and quality inspection methods such as vision inspection, leak testing, and electrical testing, to support process development
Design and run experiments to identify key process parameters; optimize processes to improve process capability, quality, and yield; decrease cycle time
Use software tools to develop predictive insights into tool and process performance to unlock manufacturing performance and improve safety while reducing cost
Define, release, and maintain technical documentation including process specifications, manufacturing instructions, and PFMEA
Occasional travel to Tesla factories, satellite team sites, and suppliers (domestic / international as needed)
What You\'ll Bring
Bachelor of Mechanical Engineering, Engineering Physics, or equivalent experience
3+ years of experience as a Process Engineer (process development, process capability, troubleshooting, testing & validation, data acquisition & analysis)
Robust fundamentals in solid mechanics and heat transfer + demonstrated application to solve thorny problems
Familiarity with high-volume manufacturing processes such as stamping, deep drawing, plastic injection molding, heat treatment, and metal welding
Proficiency with hands-on fabrication skills
Proficiency in 3D CAD modeling (CATIA V5/V6 experience is a plus)
Foundational knowledge in GD\&T (proficiency is a plus)
Great communication skills (interpersonal & technical); willingness to lead discussions with internal & external groups; a team-first attitude
Resilience & independent learning- ability to hit deadlines under pressure and manage shifting requirements, multiple simultaneous priorities
Compensation and Benefits Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD\&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation
$80,000 - $156,000/annual salary + cash and stock awards + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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In this role, you'll design processes from the start. You collaborate with teams from design, build & test equipment, and quality to create fixtures, run experiments, measure, analyze, iterate, and validate. You'll turn parts into finished cell products that power real change.
Expect a fast-paced environment with real challenges and tight deadlines, where your ideas matter and success depends on strong first-principles problem-solving and teamwork. Our team values clear communication, understanding others\' views, hands-on approach, and continuous learning. You\'ll work alongside experts, new talent, and leaders from across Tesla, growing your capabilities every day while staying focused on our shared goals.
What You\'ll Do
Design and develop cutting-edge manufacturing processes starting at lab-scale to ultimately enable high-volume production of cell products with improved quality, reduced costs, and increased efficiency
Hands-on engagement with manufacturing / test equipment and automation development
Apply a range of manufacturing techniques, including 3D printing, machining, fastening, and welding, and quality inspection methods such as vision inspection, leak testing, and electrical testing, to support process development
Design and run experiments to identify key process parameters; optimize processes to improve process capability, quality, and yield; decrease cycle time
Use software tools to develop predictive insights into tool and process performance to unlock manufacturing performance and improve safety while reducing cost
Define, release, and maintain technical documentation including process specifications, manufacturing instructions, and PFMEA
Occasional travel to Tesla factories, satellite team sites, and suppliers (domestic / international as needed)
What You\'ll Bring
Bachelor of Mechanical Engineering, Engineering Physics, or equivalent experience
3+ years of experience as a Process Engineer (process development, process capability, troubleshooting, testing & validation, data acquisition & analysis)
Robust fundamentals in solid mechanics and heat transfer + demonstrated application to solve thorny problems
Familiarity with high-volume manufacturing processes such as stamping, deep drawing, plastic injection molding, heat treatment, and metal welding
Proficiency with hands-on fabrication skills
Proficiency in 3D CAD modeling (CATIA V5/V6 experience is a plus)
Foundational knowledge in GD\&T (proficiency is a plus)
Great communication skills (interpersonal & technical); willingness to lead discussions with internal & external groups; a team-first attitude
Resilience & independent learning- ability to hit deadlines under pressure and manage shifting requirements, multiple simultaneous priorities
Compensation and Benefits Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD\&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation
$80,000 - $156,000/annual salary + cash and stock awards + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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