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Kensington Consulting Ltd

Quality Engineer

Kensington Consulting Ltd, Trenton, New Jersey, United States

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Quality Engineer II – Somerset, WI Salary: 100,000 per year

We’re seeking a

Quality Engineer II

to join our client’s team in

Somerset, Wisconsin , supporting advanced manufacturing processes and ensuring world-class product delivery.

This role works closely with operations, engineering, program managers, suppliers, and customers to ensure high-quality solutions. You’ll lead problem-solving initiatives, continuous improvement projects, and quality system enhancements to help drive performance and reliability.

What You’ll Do

Provide hands-on quality support to manufacturing operations and champion continuous improvement.

Lead validation and PPAP activities for new product introductions.

Partner directly with customers to resolve quality concerns and drive satisfaction.

Conduct root cause analysis and implement corrective and preventive actions (CAPAs).

Lead Measurement System Analysis (MSA) and Gage R&R activities.

Apply Lean Six Sigma tools to reduce scrap, improve efficiency, and minimize complaints.

Author inspection and control plans for incoming and in-process components.

Oversee Material Review Board activities and non-conforming material disposition.

Work with suppliers to qualify components and resolve quality issues.

Perform Capability Analysis (CpK) and troubleshoot non-capable processes.

Conduct internal and external quality audits.

Use pFMEA to assess risks and mitigate high-risk processes.

Mentor junior quality engineers and support employee training initiatives.

What We’re Looking For

Bachelor’s degree in engineering or related technical field (or equivalent experience).

8 years of quality experience in a manufacturing environment.

Strong knowledge of statistics, inspection methods, AQL, ISO 9001, or SQF standards.

Excellent organizational, communication, and leadership skills.

Ability to travel up to 10%.

Preferred Qualifications

Experience with PPAP, FMEA, Control Plans, First Article Inspection, and Gage Capability Studies.

Supplier quality experience and/or Certified Auditor.

Familiarity with laser processing, welding, or dimensional tolerancing.

What’s on Offer

Competitive salary of

100k per year .

Opportunity to shape quality systems in a forward-thinking Industry 4.0 environment.

A collaborative and innovative culture that values continuous improvement.

If you’re a detail-driven Quality Engineer ready to take the next step in your career, we’d love to hear from you. Apply today or contact Phillip Hodson for more details at phodson@kensingtonadditive.com

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