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SMC Ltd

Tooling Engineer - Estimating & Mold Dev.

SMC Ltd, Country View Court, Wisconsin, United States

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Tooling Engineer - Estimating & Mold Dev.

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SMC Ltd

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About Us SMC Ltd. is a globally recognized premium supplier to the medical market with locations throughout the world. People committed to speed, technology, and exceptional performance are the cornerstone of our organization. Comprised of dedicated people and decades of manufacturing experience, we have continued to experience strong growth and currently have outstanding career opportunities for equally dedicated people.

Job Summary This position is responsible for front-end technical leadership in mold development, including estimating, Design for Manufacturability (DFM), tooling strategy, vendor sourcing/management, tool design reviews, mold development support, and launch readiness. The Tooling Engineer will determine tooling approaches, interface with internal project engineers and operations teams, and collaborate with outside tooling suppliers to ensure high-quality molds are delivered on time, within budget, and meeting customer and manufacturing requirements. This role is critical in establishing early-phase tooling directions to ensure robust mold performance throughout the lifecycle.

Responsibilities

Generate detailed mold/tooling cost estimates and assumptions.

Lead and deliver comprehensive DFM feedback to internal teams and customers.

Conduct mold design reviews and approve tool construction approach.

Evaluate and select external tooling vendors; manage supplier relationships.

Develop mold specifications, standards, and sourcing documentation.

Track supplier timing and deliverables; hold vendors accountable.

Guide mold trials and development through IQ/OQ readiness.

Support troubleshooting during mold testing and development builds.

Maintain documentation and release records per quality system requirements (including PPAP/IQMS workflows).

Participate in value analysis/value engineering and manufacturability initiatives.

Travel to suppliers and SMC facilities to support builds, trials, and qualifications as needed.

Other duties as assigned.

Essential Qualifications

Bachelor’s degree in Engineering or equivalent practical experience (Journeyman Mold maker preferred and/or 3–5 years tooling engineering experience).

Proven experience in injection molding tooling design, construction, and development.

Strong understanding of DFM principles, mold materials, hot runner systems, and precision machining.

Experience estimating mold builds and evaluating supplier proposals.

Design software literacy (SolidWorks, Moldflow knowledge preferred).

Excellent communication, vendor management, and cross‑functional collaboration skills.

Contract manufacturing and medical device industry experience preferred.

Ability to travel domestically and internationally as required.

Desirable Qualifications

Experience managing outsourced tool builds across domestic and international suppliers.

Knowledge of mold validation protocols (IQ/OQ/PQ) and PPAP documentation.

Working knowledge of automation, EOAT, and secondary manufacturing processes.

Experience developing mold cost models and supplier performance metrics.

Familiarity with 3D mold design review tools (e.g., Wildfire, Creo, SolidWorks add‑ins).

Understanding of cleanroom molding requirements and medical regulatory environments.

Ability to interpret and apply GD&T and tolerance stack principles.

Strong problem‑solving and root‑cause analysis skills using structured methodologies (8D, DMAIC, Fishbone, etc.).

Continuous improvement mindset with exposure to Lean/6‑Sigma principles.

Ability to lead technical discussions and mentor others in tooling fundamentals.

ADA Requirements

Ability to sit for extended periods working at a computer.

Frequent interaction with shop floor and manufacturing environments.

Frequent handling of mold components, engineering CAD files, and prints.

Ability to lift up to 50 pounds occasionally.

What SMC Has to Offer

Clean, Climate‑Controlled Environment

Stable schedule

Paid holiday and PTO

Health, dental, and vision insurance

401(k) retirement savings

Life and disability insurance

Promotional opportunities

Training and career growth programs

Amazing co‑workers

Tuition reimbursement

Employee Assistance Program

SMC Ltd. is an equal opportunity employer. M/F/D/V; this organization uses E‑Verify.

Applicants may be subject to pre‑employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.

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