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Tesla Motors, Inc.

Sr. Manufacturing Controls Development Engineer

Tesla Motors, Inc., Austin, Texas, us, 78716

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What to Expect Tesla is seeking a highly motivated Controls Engineer to contribute to the design and development of new automation equipment and assembly lines. The Controls Engineer will work to develop machine and process concepts alongside several Manufacturing Engineering peers. Candidate will create a robust system architecture to support the concept, and then layout electrical/pneumatic schematics. Once the electrical panel is built, he/she will program all controls components such as PLC, safety devices, HMI, servo drives, process hardware and robots from power‑on to debug, and finally to process fine tuning and validation.

The Controls Engineer will also work with cross‑functional teams throughout the entire life cycle of the product and processes. The ideal candidate will work closely with Product Design Engineering, Quality, Production and Maintenance to bring components from initial design, through prototype development and finally into full production.

What You'll Do

Participate in initial equipment conceptual development and carefully balance product specifications, process control requirements, layout complexity, cost, quality and lead‑time limits

Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics

Architect, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment

Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment

Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting

Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

Select and size electrical and electromechanical components such as servos

Characterize and validate new automated process equipment for deployment into production

What You'll Bring

Degree in Electrical Engineering or equivalent experience

2-4 years of experience as a hands‑on Controls Engineer or Applications Engineer working on automation and/or electromechanical systems

Proficiency with process integration and electromechanical / mechatronic systems

In depth knowledge of Electrical Standards (NFPA79, National Electric code, UL508A)

In depth knowledge of Safety standards (ANSI/RIA15.06, OSHA)

Experience with Vision systems (Cognex, Keyence, Fanuc)

Experience transitioning products and processes from prototype to production desired

Knowledge of production quality metrics is a plus

Ability to use 3D CAD packages such as with SolidWorks and CATIA is a plus

Compensation and Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction

Family‑building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back‑up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

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