Energy Jobline AZ
Job Description
Department: Quality | Location: PTI Tech, Clifton, NJ | Reports To: Director of Quality
Mission : Uphold and advance the highest standards of quality across all stages of manufacturing—ensuring compliance with AS9100 and customer‑specific requirements through robust documentation, risk management, and process validation. This role exists to proactively prevent quality issues, support internal and customer‑facing investigations, and strengthen PTI’s reputation as a trusted partner for mission‑critical components.
Key Responsibilities
Lead quality improvements through Gage R&R studies, Statistical Process Control (SPC), Six Sigma, and Lean Manufacturing tools.
Investigate internal and external quality issues; document findings and ensure timely resolution.
Perform root cause analysis using 8D, 5 Whys and verify the effectiveness of corrective and preventive actions (CAPA).
Coordinate timely responses to Supplier Corrective Action Requests (SCAR), Non‑Conformance Reports (NCR), customer complaints, and quality‑related queries.
Prepare and maintain First Article Inspection Reports (AS9102), Production Part Approval Process (PPAP‑AS9145) documentation, and validation (IQ/OQ/PQ).
Lead risk assessments (PFMEA) and develop control plans to mitigate quality risks.
Track and analyze defects and scrap data to identify trends and prioritize corrective actions.
Collaborate with manufacturing and engineering to improve processes and define inspection criteria.
Own inspection processes, including CMM (Zeiss‑Calypso), OGP, and Keyence programming, as well as inspection fixture design (SolidWorks).
Oversee QC personnel training in partnership with manufacturing engineering to establish visual standards and develop work instructions.
Maintain SOPs, work instructions, inspection procedures, and training logs in compliance with AS9100.
Support internal, customer, and regulatory audits, ensuring readiness and compliance.
Key Metrics & KPI’s
≥ 98% Quality Shipments
≥ 90% Gage R&R Pass Rate
≥ 1.33 Cpk for Stable Processes
≤ 3% Internal Scrap Rate on assigned processes
≥ 95% CAPA Effectiveness
≥ 95% On‑Time Submission of FAIRs, PPAPs, SCARs, and CAPAs
≥ 95% Documentation Accuracy Rate
Required Experience and Qualifications
Bachelor’s degree in Mechanical, Manufacturing, or a related Engineering field.
3–5 years of quality engineering experience in injection molding or precision manufacturing.
Working knowledge of AS9100, ISO 9001, and MIL‑STD‑1916.
Experience with FAIR, PPAP, SPC, PFMEA, control plans, and CAD (SolidWorks).
Proficiency in statistical tools (Minitab, JMP, Excel) and QMS/ERP systems.
Strong written and verbal communication skills.
ASQ Certified Quality Engineer (CQE) or Six Sigma certification.
Experience in the defense, aerospace, or medical device industries.
Hands‑on inspection experience, including CMM, optical, or non‑contact methods.
Experience with CMM programming and operation (Zeiss‑Calypso).
Physical Requirements
Ability to stand and walk on the production floor for extended periods.
Capable of lifting up to 40 lbs and accessing production and inspection equipment.
Manual dexterity for handling tools, parts, and inspection equipment.
Visual acuity sufficient to read prints, inspect parts, and identify quality defects.
Tolerance for a manufacturing environment with heat, noise, and moving equipment.
If you are interested in applying for this job, please press the Apply Button and follow the application process.
PTI Tech supports some of the world’s most innovative “technology‑first” companies and institutions across mission‑critical applications, from surgical instruments to fighter aircraft components.
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Mission : Uphold and advance the highest standards of quality across all stages of manufacturing—ensuring compliance with AS9100 and customer‑specific requirements through robust documentation, risk management, and process validation. This role exists to proactively prevent quality issues, support internal and customer‑facing investigations, and strengthen PTI’s reputation as a trusted partner for mission‑critical components.
Key Responsibilities
Lead quality improvements through Gage R&R studies, Statistical Process Control (SPC), Six Sigma, and Lean Manufacturing tools.
Investigate internal and external quality issues; document findings and ensure timely resolution.
Perform root cause analysis using 8D, 5 Whys and verify the effectiveness of corrective and preventive actions (CAPA).
Coordinate timely responses to Supplier Corrective Action Requests (SCAR), Non‑Conformance Reports (NCR), customer complaints, and quality‑related queries.
Prepare and maintain First Article Inspection Reports (AS9102), Production Part Approval Process (PPAP‑AS9145) documentation, and validation (IQ/OQ/PQ).
Lead risk assessments (PFMEA) and develop control plans to mitigate quality risks.
Track and analyze defects and scrap data to identify trends and prioritize corrective actions.
Collaborate with manufacturing and engineering to improve processes and define inspection criteria.
Own inspection processes, including CMM (Zeiss‑Calypso), OGP, and Keyence programming, as well as inspection fixture design (SolidWorks).
Oversee QC personnel training in partnership with manufacturing engineering to establish visual standards and develop work instructions.
Maintain SOPs, work instructions, inspection procedures, and training logs in compliance with AS9100.
Support internal, customer, and regulatory audits, ensuring readiness and compliance.
Key Metrics & KPI’s
≥ 98% Quality Shipments
≥ 90% Gage R&R Pass Rate
≥ 1.33 Cpk for Stable Processes
≤ 3% Internal Scrap Rate on assigned processes
≥ 95% CAPA Effectiveness
≥ 95% On‑Time Submission of FAIRs, PPAPs, SCARs, and CAPAs
≥ 95% Documentation Accuracy Rate
Required Experience and Qualifications
Bachelor’s degree in Mechanical, Manufacturing, or a related Engineering field.
3–5 years of quality engineering experience in injection molding or precision manufacturing.
Working knowledge of AS9100, ISO 9001, and MIL‑STD‑1916.
Experience with FAIR, PPAP, SPC, PFMEA, control plans, and CAD (SolidWorks).
Proficiency in statistical tools (Minitab, JMP, Excel) and QMS/ERP systems.
Strong written and verbal communication skills.
ASQ Certified Quality Engineer (CQE) or Six Sigma certification.
Experience in the defense, aerospace, or medical device industries.
Hands‑on inspection experience, including CMM, optical, or non‑contact methods.
Experience with CMM programming and operation (Zeiss‑Calypso).
Physical Requirements
Ability to stand and walk on the production floor for extended periods.
Capable of lifting up to 40 lbs and accessing production and inspection equipment.
Manual dexterity for handling tools, parts, and inspection equipment.
Visual acuity sufficient to read prints, inspect parts, and identify quality defects.
Tolerance for a manufacturing environment with heat, noise, and moving equipment.
If you are interested in applying for this job, please press the Apply Button and follow the application process.
PTI Tech supports some of the world’s most innovative “technology‑first” companies and institutions across mission‑critical applications, from surgical instruments to fighter aircraft components.
#J-18808-Ljbffr