Energy Jobline ZR
Principal Fuel Systems Engineer (R3300) in Mundelein
Energy Jobline ZR, Mundelein, Illinois, United States, 60060
Principal Fuel Systems Engineer – Shield AI
Shield AI is a venture‑backed deep‑tech company with a mission to protect service members and civilians with intelligent systems. The role leads the architecture, development, and validation of fuel systems for advanced AI‑powered aircraft. The position is on‑site or hybrid, with remote arrangements considered for highly qualified candidates and up to 25% travel. Responsibilities
Architect end‑to‑end fuel systems including storage, transfer, venting, and pressurization for next‑generation autonomous aircraft. Lead cross‑functional integration between propulsion, structures, avionics, and thermal teams to ensure optimal system performance. Conduct system‑level modeling and analysis to predict flow behavior, vapor suppression, slosh dynamics, and thermal effects. Define performance requirements and verification strategies for high‑reliability components and assemblies. Lead design reviews, technical trade studies, and risk assessments for critical systems. Oversee supplier selection, qualification, and acceptance testing for pumps, valves, tanks, and sensors. Support and guide ground and flight test campaigns; perform root‑cause analysis for system anomalies. Mentor engineers, establish best practices, and develop processes for system integration and testing. Contribute to long‑term technology roadmaps, including hybrid‑electric and alternative fuel system architectures. Qualifications
B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline. 12–15+ years of experience in aircraft fuel systems, aerospace fluids, or propulsion integration. Demonstrated expertise with fuel system design, analysis, and certification for manned or unmanned aircraft. Deep understanding of fluid mechanics, thermodynamics, and CFD principles. Proficiency with analysis and modeling tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink) and CAD software (NX, CATIA, or SolidWorks). Strong technical leadership and mentoring experience within multidisciplinary teams. Familiarity with FAA and MIL‑STD certification requirements and validation testing. U.S. Citizenship required. For remote candidates – ability to travel up to 25%. Experience with UAV, fighter, or ISR platform development. Proven success leading complex fuel system programs from concept through flight test. Knowledge of advanced or low‑observable fuel system technologies, vapor suppression, and hybrid‑electric integration. Active or previous security clearance. Equal Opportunity Employer
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, religion, national origin, sex, gender identity, gender expression, sexual orientation, disability, age, veteran status, marital status, or any other protected characteristic. Benefits and Compensation
Full‑time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity. Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment). Salary compensation is influenced by a wide array of factors including skill set, level of experience, licenses, certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits. Application Process
If you are interested in applying for this job please press the Apply Button and follow the application process.
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Shield AI is a venture‑backed deep‑tech company with a mission to protect service members and civilians with intelligent systems. The role leads the architecture, development, and validation of fuel systems for advanced AI‑powered aircraft. The position is on‑site or hybrid, with remote arrangements considered for highly qualified candidates and up to 25% travel. Responsibilities
Architect end‑to‑end fuel systems including storage, transfer, venting, and pressurization for next‑generation autonomous aircraft. Lead cross‑functional integration between propulsion, structures, avionics, and thermal teams to ensure optimal system performance. Conduct system‑level modeling and analysis to predict flow behavior, vapor suppression, slosh dynamics, and thermal effects. Define performance requirements and verification strategies for high‑reliability components and assemblies. Lead design reviews, technical trade studies, and risk assessments for critical systems. Oversee supplier selection, qualification, and acceptance testing for pumps, valves, tanks, and sensors. Support and guide ground and flight test campaigns; perform root‑cause analysis for system anomalies. Mentor engineers, establish best practices, and develop processes for system integration and testing. Contribute to long‑term technology roadmaps, including hybrid‑electric and alternative fuel system architectures. Qualifications
B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline. 12–15+ years of experience in aircraft fuel systems, aerospace fluids, or propulsion integration. Demonstrated expertise with fuel system design, analysis, and certification for manned or unmanned aircraft. Deep understanding of fluid mechanics, thermodynamics, and CFD principles. Proficiency with analysis and modeling tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink) and CAD software (NX, CATIA, or SolidWorks). Strong technical leadership and mentoring experience within multidisciplinary teams. Familiarity with FAA and MIL‑STD certification requirements and validation testing. U.S. Citizenship required. For remote candidates – ability to travel up to 25%. Experience with UAV, fighter, or ISR platform development. Proven success leading complex fuel system programs from concept through flight test. Knowledge of advanced or low‑observable fuel system technologies, vapor suppression, and hybrid‑electric integration. Active or previous security clearance. Equal Opportunity Employer
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, religion, national origin, sex, gender identity, gender expression, sexual orientation, disability, age, veteran status, marital status, or any other protected characteristic. Benefits and Compensation
Full‑time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity. Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment). Salary compensation is influenced by a wide array of factors including skill set, level of experience, licenses, certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits. Application Process
If you are interested in applying for this job please press the Apply Button and follow the application process.
#J-18808-Ljbffr