General Atomics Aeronautical Systems
Additive Manufacturing Engineer, Fused Deposition Modeling
General Atomics Aeronautical Systems, Poway, California, us, 92074
Additive Manufacturing Engineer, Fused Deposition Modeling
Job Summary
General Atomics Aeronautical Systems, Inc. (GA-ASI), an affiliate of General Atomics, is a world leader in proven, reliable remotely piloted aircraft and tactical reconnaissance radars, as well as advanced high-resolution surveillance systems. We have an exciting opportunity for a dynamic and proactive Plastics/Polymer Additive Manufacturing Engineer in our Additive Manufacturing (AM) department located in Poway, CA. This onsite position will support the Fused Deposition Modeling (FDM/FFF) AM production operation team at GA-ASI in design (DfAM), process and parts qualification, first article, production, tests, technology assessment and development. DUTIES AND RESPONSIBILITIES Subject Matter Expert (SME) on industrial FDM/FFF AM and key interface with design, materials, process and quality stakeholders. DfAM FDM/FFF SME and main point contact for internal stakeholders, supporting design engineering learning and teaching DfAM specific to FDM/FFF AM. Support with plastics/polymer AM suppliers/contract manufacturers qualification, relationships and visits. Responsible for industrial production-focused AM process development, qualification, implementation, and continuous improvement to enhance Quality/Yield, reduce Cost, and improve Productivity/Schedule. Initiate and lead lean manufacturing process improvement projects. Support and lead planning and implementation of AM (incl. post-processing) equipment and associated processes and safety. Identify and assist in addressing safety issues on the manufacturing floor. Support manufacturing production planning and coordination, execution and operations process development. Provide production support to AM operation team (technicians and production lead). Document manufacturing processes and assembly work instructions in conjunction with T&O Planning. Assist and drive AM quality and inspection process improvement related to plastics AM. Support with internal needs for AM CAD designs to assist AM group operations. Disposition non-conforming parts, identify root cause analysis, and implement corrective and/or preventive action to reduce scrap and rework. FDM/FFF AM-related project plan development and management. Participate in AM group representation (e.g., conferences, collaboration groups, executive management reviews). Collaborate with Design Engineering during design release, application development, prototyping and first article manufacturing of FDM/FFF components. Support and lead technology and material exploration, assessment and incubation. Job Qualifications Requires bachelor's in engineering or related discipline, with progressive engineering experience: six+ years with a bachelor’s, four+ years with a master’s, or two+ years with a PhD (equivalent experience acceptable). Extensive experience with FDM/FFF AM technologies in a production industrial environment; direct experience with Stratasys production printers and file preparation software highly desired. Experience in Aviation/Aerospace/Unmanned Aerial Systems industry desired. Experience with the entire FDM/FFF AM part production workflow including design release, pre-print planning, printing, post-processing, qualification, and inspection. Direct experience with FDM/FFF-associated post-processing equipment, safety best practices, and PPE. Working knowledge of adjunct FDM/FFF and/or polymer AM technologies. Expertise in Design for Additive Manufacturing (DfAM); proficiency with at least one major CAD platform (e.g., Siemens NX, PTC CREO, CATIA, ProE). Experience with major FDM/FFF AM suppliers (service bureaus, contract manufacturers, materials and hardware providers, software providers). Background knowledge of conventional manufacturing processes (CNC machining, bonding, coating, etc.) is a plus. Strong communication skills for technical and non-technical audiences. Ability to form and foster AM networking and stay engaged. Proficiency with Microsoft Office (PowerPoint, Project, Excel, Visio); SAP experience advantageous. Must work independently and in a team environment; self-driven, innovative, and willing to learn. Must be able to work extended hours and travel occasionally as required. Must obtain and maintain DoD Secret clearance (required). Salary Range
98,100 - 171,398 Location
Poway, CA
#J-18808-Ljbffr
Job Summary
General Atomics Aeronautical Systems, Inc. (GA-ASI), an affiliate of General Atomics, is a world leader in proven, reliable remotely piloted aircraft and tactical reconnaissance radars, as well as advanced high-resolution surveillance systems. We have an exciting opportunity for a dynamic and proactive Plastics/Polymer Additive Manufacturing Engineer in our Additive Manufacturing (AM) department located in Poway, CA. This onsite position will support the Fused Deposition Modeling (FDM/FFF) AM production operation team at GA-ASI in design (DfAM), process and parts qualification, first article, production, tests, technology assessment and development. DUTIES AND RESPONSIBILITIES Subject Matter Expert (SME) on industrial FDM/FFF AM and key interface with design, materials, process and quality stakeholders. DfAM FDM/FFF SME and main point contact for internal stakeholders, supporting design engineering learning and teaching DfAM specific to FDM/FFF AM. Support with plastics/polymer AM suppliers/contract manufacturers qualification, relationships and visits. Responsible for industrial production-focused AM process development, qualification, implementation, and continuous improvement to enhance Quality/Yield, reduce Cost, and improve Productivity/Schedule. Initiate and lead lean manufacturing process improvement projects. Support and lead planning and implementation of AM (incl. post-processing) equipment and associated processes and safety. Identify and assist in addressing safety issues on the manufacturing floor. Support manufacturing production planning and coordination, execution and operations process development. Provide production support to AM operation team (technicians and production lead). Document manufacturing processes and assembly work instructions in conjunction with T&O Planning. Assist and drive AM quality and inspection process improvement related to plastics AM. Support with internal needs for AM CAD designs to assist AM group operations. Disposition non-conforming parts, identify root cause analysis, and implement corrective and/or preventive action to reduce scrap and rework. FDM/FFF AM-related project plan development and management. Participate in AM group representation (e.g., conferences, collaboration groups, executive management reviews). Collaborate with Design Engineering during design release, application development, prototyping and first article manufacturing of FDM/FFF components. Support and lead technology and material exploration, assessment and incubation. Job Qualifications Requires bachelor's in engineering or related discipline, with progressive engineering experience: six+ years with a bachelor’s, four+ years with a master’s, or two+ years with a PhD (equivalent experience acceptable). Extensive experience with FDM/FFF AM technologies in a production industrial environment; direct experience with Stratasys production printers and file preparation software highly desired. Experience in Aviation/Aerospace/Unmanned Aerial Systems industry desired. Experience with the entire FDM/FFF AM part production workflow including design release, pre-print planning, printing, post-processing, qualification, and inspection. Direct experience with FDM/FFF-associated post-processing equipment, safety best practices, and PPE. Working knowledge of adjunct FDM/FFF and/or polymer AM technologies. Expertise in Design for Additive Manufacturing (DfAM); proficiency with at least one major CAD platform (e.g., Siemens NX, PTC CREO, CATIA, ProE). Experience with major FDM/FFF AM suppliers (service bureaus, contract manufacturers, materials and hardware providers, software providers). Background knowledge of conventional manufacturing processes (CNC machining, bonding, coating, etc.) is a plus. Strong communication skills for technical and non-technical audiences. Ability to form and foster AM networking and stay engaged. Proficiency with Microsoft Office (PowerPoint, Project, Excel, Visio); SAP experience advantageous. Must work independently and in a team environment; self-driven, innovative, and willing to learn. Must be able to work extended hours and travel occasionally as required. Must obtain and maintain DoD Secret clearance (required). Salary Range
98,100 - 171,398 Location
Poway, CA
#J-18808-Ljbffr