DropUp®
Transformer Design & Manufacturing Engineer
DropUp®, Grand Prairie, Texas, United States, 75051
Overview
Transformer Design & Manufacturing Engineer — Grand Prairie, TX (75050).
This role reports to the Chief Strategy Officer and involves cross-functional collaboration with internal teams and customers. The ideal candidate combines technical expertise with strong social and customer service skills in a customer-facing position. Knowledge and experience in New Product Introduction (NPI) processes are key to success.
About the Role We are seeking a Transformer Design & Manufacturing Engineer to join a dynamic and growing engineering team in Grand Prairie, TX (75050). The ideal candidate will have proven experience in transformer design, material selection, insulation systems, and manufacturing processes. This role collaborates with R&D, production, quality, and customer teams to develop efficient, compliant, and cost-effective designs that meet customer specifications and industry standards.
Key Responsibilities
Design power transformers (distribution, dry-type, pad-mounted, or custom) to meet electrical, thermal, and mechanical performance requirements
Develop transformer specifications, drawings, and Bill of Materials (BOMs)
Perform calculations for electrical losses, short-circuit withstand, insulation levels, and temperature rise
Collaborate with manufacturing teams to optimize designs for cost efficiency, reliability, and manufacturability
Evaluate and select core materials, windings, insulation systems, and cooling methods
Ensure compliance with IEEE, ANSI, IEC, NEMA, and UL standards
Support testing, troubleshooting, and failure analysis of prototype and production units
Drive continuous improvement in transformer design and manufacturing techniques
Provide technical and customer-facing support for sales, R&D, and field service teams
Lead or contribute to NPI (New Product Introduction) projects, ensuring seamless transition from design to production
Qualifications
Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or related field (Master’s preferred)
5+ years of experience in transformer design and manufacturing (distribution or power transformers)
Strong knowledge of electromagnetic theory, thermal analysis, and mechanical design principles
Hands-on experience in manufacturing processes such as coil winding, core assembly, insulation, and vacuum/oil processing
Proficiency with CAD tools (AutoCAD, SolidWorks, or similar) and electrical design software
Familiarity with transformer standards (IEEE, ANSI, IEC, NEMA, UL)
Excellent communication and interpersonal skills — comfortable working directly with customers and internal teams
Proven experience with NPI development and implementation
Strong problem-solving and project management skills
Preferred Skills
Experience with 4kV–35kV distribution-class transformers
Knowledge of lean manufacturing or Six Sigma principles
Background in materials science (copper, aluminum, insulation, magnetic steel)
Customer-facing engineering or business development experience
Why You’ll Love It Here
Opportunity to make a direct impact in a growing, high-integrity manufacturing organization
Collaborative environment with hands-on leadership and visibility to executive management
Competitive salary commensurate with experience
Full benefits package including medical, dental, vision, life insurance, and retirement plan
On-site role in Grand Prairie, TX 75050
Join a company where engineering excellence meets real-world impact — and where your innovation, relationships, and problem-solving skills make a lasting difference.
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This role reports to the Chief Strategy Officer and involves cross-functional collaboration with internal teams and customers. The ideal candidate combines technical expertise with strong social and customer service skills in a customer-facing position. Knowledge and experience in New Product Introduction (NPI) processes are key to success.
About the Role We are seeking a Transformer Design & Manufacturing Engineer to join a dynamic and growing engineering team in Grand Prairie, TX (75050). The ideal candidate will have proven experience in transformer design, material selection, insulation systems, and manufacturing processes. This role collaborates with R&D, production, quality, and customer teams to develop efficient, compliant, and cost-effective designs that meet customer specifications and industry standards.
Key Responsibilities
Design power transformers (distribution, dry-type, pad-mounted, or custom) to meet electrical, thermal, and mechanical performance requirements
Develop transformer specifications, drawings, and Bill of Materials (BOMs)
Perform calculations for electrical losses, short-circuit withstand, insulation levels, and temperature rise
Collaborate with manufacturing teams to optimize designs for cost efficiency, reliability, and manufacturability
Evaluate and select core materials, windings, insulation systems, and cooling methods
Ensure compliance with IEEE, ANSI, IEC, NEMA, and UL standards
Support testing, troubleshooting, and failure analysis of prototype and production units
Drive continuous improvement in transformer design and manufacturing techniques
Provide technical and customer-facing support for sales, R&D, and field service teams
Lead or contribute to NPI (New Product Introduction) projects, ensuring seamless transition from design to production
Qualifications
Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or related field (Master’s preferred)
5+ years of experience in transformer design and manufacturing (distribution or power transformers)
Strong knowledge of electromagnetic theory, thermal analysis, and mechanical design principles
Hands-on experience in manufacturing processes such as coil winding, core assembly, insulation, and vacuum/oil processing
Proficiency with CAD tools (AutoCAD, SolidWorks, or similar) and electrical design software
Familiarity with transformer standards (IEEE, ANSI, IEC, NEMA, UL)
Excellent communication and interpersonal skills — comfortable working directly with customers and internal teams
Proven experience with NPI development and implementation
Strong problem-solving and project management skills
Preferred Skills
Experience with 4kV–35kV distribution-class transformers
Knowledge of lean manufacturing or Six Sigma principles
Background in materials science (copper, aluminum, insulation, magnetic steel)
Customer-facing engineering or business development experience
Why You’ll Love It Here
Opportunity to make a direct impact in a growing, high-integrity manufacturing organization
Collaborative environment with hands-on leadership and visibility to executive management
Competitive salary commensurate with experience
Full benefits package including medical, dental, vision, life insurance, and retirement plan
On-site role in Grand Prairie, TX 75050
Join a company where engineering excellence meets real-world impact — and where your innovation, relationships, and problem-solving skills make a lasting difference.
#J-18808-Ljbffr