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HarbisonWalker International

Manufacturing Electrical Controls Technician - PLC

HarbisonWalker International, Fairfield, Alabama, United States, 35064

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Manufacturing Electrical Controls Technician - PLC

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Overview HWI has a fantastic opportunity to join our Fairfield plant as a Manufacturing Electrical Controls Technician – PLC.

Summary The Manufacturing Electrical Controls Technician – PLC plays an integral part in the safe and successful production of refractory brick products at HarbisonWalker International's Fairfield plant. This role is responsible for overseeing the installation, repair, and preventative maintenance of electrical fixtures and control equipment from a PLC standpoint to ensure that equipment and wiring are to code and optimal levels of quality and safety are met. The technician is responsible for making changes to, maintaining, and upgrading the automated PLC programs at the Fairfield plant. The role also maintains a clean & safe work environment and professional working relationships with co-workers.

Responsibilities

Troubleshooting and modifying ladder logic programs on Siemens and Allen Bradley PLCs; troubleshooting of various VFDs / motor controls / hardwire relay logic electrical processes.

Creating, modifying and maintaining the robotic brick pallet set patterns on HPF presses

Changing PLC programs for efficiencies and aiding in process improvement; replacing/upgrading PLCs.

Troubleshooting robotic issues at pressing and packaging lines

Collaborating with Engineering department on electrical capital projects

Identifying, analyzing and troubleshooting electrical malfunctions in equipment and related components, diagnosing, and correcting the problems quickly to avoid production delays; performing electrical preventative and corrective maintenance on plant equipment

Reading electrical blueprints and setting up/operating multimeters and other electrical test equipment

Performing general electrical work, i.e., conduit, wire sizing and pulling wire for electrical projects

Update electrical schematics and single line drawings as needed when changes are made

Ensure all equipment / prints are kept up to standard with ARC flash standards and labeling

Complying with established facility safety policies and procedures, including lockout/tagout (LOTO), machine guarding and other regulations as applicable. Writing and updating Safe Operating Procedures: Maintaining safe and clean working environment by complying with procedures, rules, and regulations and identifying, reporting and correcting at risk situations and behavior.

Requirements

Requires associates degree in Engineering Technology, Electronics or other related field or Certificates in Allen Bradley 5000 Studio Suite and/or Siemens Step 7 Programming software

Strong computer skills; ability to enter data into a computer and navigate software

Knowledge of Arc Flash

Ability to troubleshoot electrical circuits, including 480 V

Knowledge of pneumatics and repair skills

Ability to troubleshoot and program PLC ladder logic

Demonstrable knowledge and skills for electrical installation, maintenance and repair of electrical systems and equipment

Strong math, analytical and problem-solving skills

Strong understanding of Lean manufacturing principles

Understanding of basic safety/OSHA standards

Strong interpersonal skills in dealing with coworkers, contractors and vendors

The Manufacturing Electrical Controls Technician – PLC requires three (3) – five (5) years of experience in PLC programming, preferably Allen Bradley 5000 Suite and Siemens Step 7.

Physical And Environmental Requirements

Physical Activity: Requires more than 2/3 of time reaching climbing/balancing; 2/3 of time standing, kneeling, crawling speaking/hearing; and less than 1/3 of time sitting

Lifting: Requires lifting to 100 pounds less than 1/3 of time

Vision: Requires accurate close and distance vision, color vision, and the ability to focus

Environment: Requires 2/3 or more of time working near moving mechanical parts and less than 1/3 working in high, precarious places, exposed to fumes or airborne particles, toxic/caustic chemicals, outdoor weather, and/or in extreme heat

Noise: Requires exposure to very loud noise

About Us HWI, a member of Calderys

HWI is the largest supplier of refractory products and services in the United States. With manufacturing sites and distribution centers across the Americas, as well as the major refractory industry research facility in North America, HWI serves virtually every major industry that requires refractory solutions to enhance production and protect assets. HWI is consistently recognized for its talented experts, industry firsts, and intensely driven excellence. We’re actively expanding our team of dedicated, enthusiastic people — particularly in research and development, engineering and manufacturing, product management, and sales. As a dynamic, growing global refractory leader, we offer competitive compensation, benefits packages, and wellness programs. As an Equal Opportunity Employer, we are committed to a diverse workforce.

For more information, visit https://thinkhwi.com/

Seniority level

Mid-Senior level

Employment type

Full-time

Job function

Engineering and Information Technology

Industries

Glass, Ceramics and Concrete Manufacturing

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