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Structural Integrity Associates

Senior Mechanical Engineering Consultant

Structural Integrity Associates, San Jose, California, United States, 95199

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Structural Integrity Associates (SIA) is seeking a Senior Mechanical Engineer or Consultant to support mechanical analysis and assessment of nuclear components, reactor internals, pressure boundary systems, and mechanical hardware.

This role focuses on structural analysis, FEA-based evaluations, degradation assessments, and mechanical support for aging management programs. It blends mechanical design, analysis, FEA, and problem-solving.

Candidates should have strong mechanical analytical skills, experience evaluating loads and stresses on components, and an interest in complex mechanical systems within operating nuclear plants.

Primary Responsibilities

Mechanical and Structural Analysis

Perform mechanical and structural evaluations for reactor internals, vessel components, and pressure boundary hardware

Participate in evaluations of mechanical degradation including fatigue, cracking, wear, or thermal‑mechanical aging

Review engineering drawings, specifications, and inspection data to support mechanical integrity decisions

Component and System Evaluation

Support design or redesign of mechanical components, incorporating operational load conditions and aging effects

Participate in evaluations for equipment modifications, upgrades, or corrective actions

Support emergent outage work including root‑cause evaluations, foreign material assessments, or mechanical damage investigations

Project Execution and Reporting

Prepare technical reports, drawings packages, analyses, and calculation files with nuclear‑grade quality

Collaborate with cross‑functional teams (materials, chemistry, FEA, piping) to develop integrated solutions

Client Engagement & Business Development

Contribute to proposals, scopes, estimates; identify growth opportunities

Collaboration & R&D

Collaborate across disciplines; contribute to internal R&D roadmap and industry activities (e.g., EPRI participation, method improvements)

Required Skills/Qualifications

B.S. or M.S. in Mechanical Engineering or related discipline

4–10 years of mechanical engineering experience (preferably power/nuclear or similar heavy industry)

Experience with FEA (ANSYS, Abaqus, SolidWorks Simulation, or similar)

Experience evaluating structural loads, mechanical components, and degradation

Strong technical writing and communication skills

Ability to support multiple concurrent engineering tasks

Desired Skills/Qualifications

Exposure to nuclear mechanical assessments, ASME Code rules, or reactor internals evaluations

Background in fatigue analysis, fracture mechanics input prep, or thermal‑mechanical load assessment

Experience with CAD/3D modeling (SolidWorks, Inventor) and data analytics

Familiarity with aging management, inspection programs, or system modifications.

Pay Range The expected salary range for this role is $101,040 - $184,560 in San Jose, CA; $86,160 - $156,120 in Denver, CO; and $79,900 - $145,320 in Charlotte, NC. Exact pay will be commensurate with experience.

Export Control Notice Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List: https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix%20A%20to%20Part%20810.

About Us SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.

Benefits

Regular competitive salary and performance‑based bonus program

Traditional 401(k) and Roth 401(k) with employer match

Comprehensive benefits including medical, dental, vision insurance

Life Insurance and AD&D

Short-term and long-term disability

Health Savings Account with employer contribution

Flexible Spending Account for health care and dependent care

ID theft protection and credit monitoring

Structural Integrity Associates, Inc. is an equal opportunity employer.

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