Merck
Automaton Engineer – Next Generation Biologics
The Biologics Process Research & Development organization within our Company Research Labs is responsible for developing the drug substance manufacturing processes for our Company's biologics pipeline. We work closely with colleagues in Discovery, Pre-clinical, and Early Development to rapidly develop processes for diverse biotherapeutics and efficiently produce material to supply clinical trials. We are also responsible for commercial process development, and development and implementation of new technologies. We work with our partners in our Company Manufacturing Division to commercialize and launch new products.
This role will support the Next Generation Biologics (NGB) facility, which will be a premier, state-of-the-art facility, that is a key part of our Chemistry, Manufacturing, and Controls (CMC) hub at our site headquarters in Rahway, NJ. This facility will be fully online in the next few years, both in terms of facility construction and organizational realization. The GMP facility is designed for multi-product operations with flexible operating suites, which can adjust as the clinical pipeline demands change. It is capable of meeting all historic, currently existing, and cutting-edge biologics program demands from supporting development to pilot scale, small and large scale potent material handling, and the ability to integrate new technologies and cell-line platforms.
This role will be a member of the Process Automation team, reporting to the Process Automation leader. In this role, this individual will be responsible for providing automation support within our state of the facility and actively contribute to continuous improvement projects.
Job Responsibilities
Provide key automation support for various manufacturing systems such as PLC, MES, SCADA, DCS, and OEM systems
Work with process development teams on technical development and the testing of new technologies, trialing new automation strategies, and implementing them in the GMP areas
Support capital projects, work to design, install, and qualify new equipment to support GMP clinical production. Write, review or execute test documents. Limited off shift work may be required to meet project, operations, and qualification needs.
Execute and develop appropriate system validation, change control, and testing documentation in partnership with project CQV and IT teams.
Support establishment of GxP systems in the facility: Change Management, Maintenance protocols, Calibration procedures, Training, and SOPs for all GxP automation systems.
Lead integration of control systems with MES, Quality, and Batch Reporting applications.
Understand and adhere to CFR, GMP, and data integrity regulations to ensure compliance with regulatory requirements.
Support and/or Direct Continuous Improvement projects with automation review of equipment specifications, P&IDs, and System Life Cycle documentation
Responsible for troubleshooting challenging equipment/automation issues to improve manufacturing performance (e.g. yield improvements, etc.), changes to support new products, and maintaining the automation systems in compliance with cGMP
Lead automation related investigations into deviations and implement the corrective actions
Working with external companies, organizing spare parts and service visits
Serve as a technical mentor and help train rotational and new employees, and supervise staff performing GMP activities and deliver training as needed
Required Education, Experience And Skills
Bachelor’s degree in chemical/biochemical engineering, pharmaceutical sciences, chemistry, biochemistry, biology, microbiology, or related discipline with minimum of 4 years relevant experience, or a master’s degree with minimum years of relevant experience.
Preferred Experience And Skills
At least 4 years of experience in an Automation or Engineering function for Biologics, Food, Medical Devices, or Pharmaceutical industries
Proven experience with development and implementation of industrial controls such as DCS (Delta V), SCADA (Wonderware, iFix), PLC applications (Siemens, Allen Bradley), , Historian (PI)
I/O Networking experience (i.e. Ethernet/IP, OPC, Profinet, ControlNet, Profinet, DeviceNet, and ModBus protocols) is advantageous
Working experience with GAMP, S88 and other industry standards.
Commissioning and qualification test protocol development and execution
Track record of working effectively with team-members of diverse skill sets and backgrounds
Strong presentations and verbal/written communication skills
Experienced in the administration of GMPs, Good Documentation Practices (GDPs), and S&E regulations as it pertains to biologics development
Excellent attention to detail, highly independent with initiative
Excellent troubleshooting and problem-solving skills
Ability to challenge the status quo with a continuous improvement mindset
Required Skills
Accountability, Accountability, Adaptability, Analytical Testing, Automation, Clinical Trials, Communication, Data Analysis, Detail-Oriented, Deviation Management, Equipment Qualification, GMP Compliance, Good Manufacturing Practices (GMP), Immunochemistry, Manufacturing Compliance, Manufacturing Processes, Microbiology, New Product Development, Pharmaceutical Sciences, Process Design, Process Hazard Analysis (PHA), Process Optimization, Proper Documentation, Regulatory Compliance, Regulatory Requirements
Preferred Skills
Current Employees apply HERE
Requirements As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit: EEOC Know Your Rights, EEOC GINA Supplement. We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another’s thinking and approach problems collectively. Learn more about your rights, including under California, Colorado and other US State Acts.
Salary and Benefits Salary range for this role is $114,700.00 - $180,500.00.
We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits.
Location: Rahway, NJ.
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This role will support the Next Generation Biologics (NGB) facility, which will be a premier, state-of-the-art facility, that is a key part of our Chemistry, Manufacturing, and Controls (CMC) hub at our site headquarters in Rahway, NJ. This facility will be fully online in the next few years, both in terms of facility construction and organizational realization. The GMP facility is designed for multi-product operations with flexible operating suites, which can adjust as the clinical pipeline demands change. It is capable of meeting all historic, currently existing, and cutting-edge biologics program demands from supporting development to pilot scale, small and large scale potent material handling, and the ability to integrate new technologies and cell-line platforms.
This role will be a member of the Process Automation team, reporting to the Process Automation leader. In this role, this individual will be responsible for providing automation support within our state of the facility and actively contribute to continuous improvement projects.
Job Responsibilities
Provide key automation support for various manufacturing systems such as PLC, MES, SCADA, DCS, and OEM systems
Work with process development teams on technical development and the testing of new technologies, trialing new automation strategies, and implementing them in the GMP areas
Support capital projects, work to design, install, and qualify new equipment to support GMP clinical production. Write, review or execute test documents. Limited off shift work may be required to meet project, operations, and qualification needs.
Execute and develop appropriate system validation, change control, and testing documentation in partnership with project CQV and IT teams.
Support establishment of GxP systems in the facility: Change Management, Maintenance protocols, Calibration procedures, Training, and SOPs for all GxP automation systems.
Lead integration of control systems with MES, Quality, and Batch Reporting applications.
Understand and adhere to CFR, GMP, and data integrity regulations to ensure compliance with regulatory requirements.
Support and/or Direct Continuous Improvement projects with automation review of equipment specifications, P&IDs, and System Life Cycle documentation
Responsible for troubleshooting challenging equipment/automation issues to improve manufacturing performance (e.g. yield improvements, etc.), changes to support new products, and maintaining the automation systems in compliance with cGMP
Lead automation related investigations into deviations and implement the corrective actions
Working with external companies, organizing spare parts and service visits
Serve as a technical mentor and help train rotational and new employees, and supervise staff performing GMP activities and deliver training as needed
Required Education, Experience And Skills
Bachelor’s degree in chemical/biochemical engineering, pharmaceutical sciences, chemistry, biochemistry, biology, microbiology, or related discipline with minimum of 4 years relevant experience, or a master’s degree with minimum years of relevant experience.
Preferred Experience And Skills
At least 4 years of experience in an Automation or Engineering function for Biologics, Food, Medical Devices, or Pharmaceutical industries
Proven experience with development and implementation of industrial controls such as DCS (Delta V), SCADA (Wonderware, iFix), PLC applications (Siemens, Allen Bradley), , Historian (PI)
I/O Networking experience (i.e. Ethernet/IP, OPC, Profinet, ControlNet, Profinet, DeviceNet, and ModBus protocols) is advantageous
Working experience with GAMP, S88 and other industry standards.
Commissioning and qualification test protocol development and execution
Track record of working effectively with team-members of diverse skill sets and backgrounds
Strong presentations and verbal/written communication skills
Experienced in the administration of GMPs, Good Documentation Practices (GDPs), and S&E regulations as it pertains to biologics development
Excellent attention to detail, highly independent with initiative
Excellent troubleshooting and problem-solving skills
Ability to challenge the status quo with a continuous improvement mindset
Required Skills
Accountability, Accountability, Adaptability, Analytical Testing, Automation, Clinical Trials, Communication, Data Analysis, Detail-Oriented, Deviation Management, Equipment Qualification, GMP Compliance, Good Manufacturing Practices (GMP), Immunochemistry, Manufacturing Compliance, Manufacturing Processes, Microbiology, New Product Development, Pharmaceutical Sciences, Process Design, Process Hazard Analysis (PHA), Process Optimization, Proper Documentation, Regulatory Compliance, Regulatory Requirements
Preferred Skills
Current Employees apply HERE
Requirements As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit: EEOC Know Your Rights, EEOC GINA Supplement. We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another’s thinking and approach problems collectively. Learn more about your rights, including under California, Colorado and other US State Acts.
Salary and Benefits Salary range for this role is $114,700.00 - $180,500.00.
We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits.
Location: Rahway, NJ.
#J-18808-Ljbffr