Acoufelt LLC
Acoufelt specializes in delivering high-quality soft architectural acoustics solutions tailored to the unique needs of our clients. We work with contractors, ceiling sub-contractors, designers, and architects to provide products that enhance and transform interior workspaces. Our portfolio includes a range of premium soft architectural materials and products designed for commercial projects.
The Director of Manufacturing owns
end-to-end manufacturing operations
— from raw material receipt and inventory management through machining, fabrication, assembly, packaging, and outbound logistics. You will lead a multi-site, vertically integrated team to deliver consistent quality, on-time-in-full (OTIF), and cost leadership while embedding sustainability, traceability, and innovation into every cost center. This is a hands-on, P&L-driven management role for a manufacturing expert who thrives in a design-driven, customer‑centric culture.
Key Responsibilities
Build and manage balanced production schedules across all manufacturing sub-departments to meet demand while maintaining sustainable workloads, preventing overtime fatigue, and ensuring consistent output without bottlenecks.
Build a 1/3/5-year plan to support growth targets.
Plan capacity, equipment purchases, and new site needs with senior management.
Lead Lean and digital improvement projects with help from Design, IT, and Product teams.
Run monthly cross-department meetings to simplify workflows and speed up new products.
Gather customer feedback and turn it into better production methods.
End-to-End Operations
Manage incoming raw materials and inbound logistics to ensure on-time availability and full lot traceability.
Improve warehouse flow, layout, storage density, and automation (e.g., AS/RS, barcode scanning, WMS integration) to boost efficiency and reduce handling errors.
Oversee all machinery centers; optimize production flow, shift planning, workload distribution, and labor allocation across lines.
Achieving 85% of equipment uptime through quick changeovers, preventive maintenance programs, and real‑time monitoring.
Design and maintain efficient, flexible work cells for both standard and custom product lines to support mix‑model production.
Implement in‑line quality checks for dimensional accuracy and workmanship standards to catch issues early.
Track, analyze, and systematically reduce damage, scrap, rework, and remakes through root cause analysis and process controls.
Develop packaging strategy in collaboration with cross‑department teams to ensure product protection, minimal material use, brand standards, and global footprint.
Ensure accurate order picking, secure loading, and on‑time dispatch with real‑time tracking and carrier performance monitoring.
Partner with 3PL providers to manage final‑mile delivery, installation support, and reverse logistics for returns or take‑back programs.
Track and minimize picking errors, in-transit damage, and customer-reported remakes through data‑driven corrective actions.
Lead, mentor, and develop a team across multiple sites, including production managers, supervisors, production associates, and support staff.
Maintain a safety-first culture with proactive training, hazard identification, and incident prevention — targeting zero recordable incidents annually.
Drive continuous improvement through regular Kaizen events, employee suggestion programs, and recognition of strong ideas and performance.
Qualifications Required
Bachelor’s degree in engineering (Mechanical, Industrial, Chemical), Operations Management, or equivalent experience.
10+ years of progressive manufacturing leadership, with at least 5 years in a director-level role overseeing multi-site operations.
Experience in full P&L responsibility at a medium-sized bespoke manufacturing company.
Proven experience scaling production of interior finishes products — both standard and project-specific.
Strong command of Lean Manufacturing and Six Sigma (Black Belt certification preferred).
Hands‑on experience with ERP, MES, and WMS systems (e.g., SAP, Salesforce, Plex, etc.).
Comfortable spending 60%+ of time on the production floor and in warehouses.
Preferred
Master’s degree or MBA.
Direct experience in the acoustic, architectural, or commercial interiors industry.
Led capital projects exceeding $5M (equipment installation, line automation, facility build-out).
Track record of cross-functional process improvement (e.g., Value Stream Mapping, S&OP).
Familiarity with automated material handling systems (AGVs, conveyors & lift systems).
Why Join Us?
Join a growing company that values innovation, quality, and client relationships.
Be part of a dynamic team dedicated to delivering excellence in workplace architectural products.
Competitive salary and benefits package with opportunities for career development and growth.
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The Director of Manufacturing owns
end-to-end manufacturing operations
— from raw material receipt and inventory management through machining, fabrication, assembly, packaging, and outbound logistics. You will lead a multi-site, vertically integrated team to deliver consistent quality, on-time-in-full (OTIF), and cost leadership while embedding sustainability, traceability, and innovation into every cost center. This is a hands-on, P&L-driven management role for a manufacturing expert who thrives in a design-driven, customer‑centric culture.
Key Responsibilities
Build and manage balanced production schedules across all manufacturing sub-departments to meet demand while maintaining sustainable workloads, preventing overtime fatigue, and ensuring consistent output without bottlenecks.
Build a 1/3/5-year plan to support growth targets.
Plan capacity, equipment purchases, and new site needs with senior management.
Lead Lean and digital improvement projects with help from Design, IT, and Product teams.
Run monthly cross-department meetings to simplify workflows and speed up new products.
Gather customer feedback and turn it into better production methods.
End-to-End Operations
Manage incoming raw materials and inbound logistics to ensure on-time availability and full lot traceability.
Improve warehouse flow, layout, storage density, and automation (e.g., AS/RS, barcode scanning, WMS integration) to boost efficiency and reduce handling errors.
Oversee all machinery centers; optimize production flow, shift planning, workload distribution, and labor allocation across lines.
Achieving 85% of equipment uptime through quick changeovers, preventive maintenance programs, and real‑time monitoring.
Design and maintain efficient, flexible work cells for both standard and custom product lines to support mix‑model production.
Implement in‑line quality checks for dimensional accuracy and workmanship standards to catch issues early.
Track, analyze, and systematically reduce damage, scrap, rework, and remakes through root cause analysis and process controls.
Develop packaging strategy in collaboration with cross‑department teams to ensure product protection, minimal material use, brand standards, and global footprint.
Ensure accurate order picking, secure loading, and on‑time dispatch with real‑time tracking and carrier performance monitoring.
Partner with 3PL providers to manage final‑mile delivery, installation support, and reverse logistics for returns or take‑back programs.
Track and minimize picking errors, in-transit damage, and customer-reported remakes through data‑driven corrective actions.
Lead, mentor, and develop a team across multiple sites, including production managers, supervisors, production associates, and support staff.
Maintain a safety-first culture with proactive training, hazard identification, and incident prevention — targeting zero recordable incidents annually.
Drive continuous improvement through regular Kaizen events, employee suggestion programs, and recognition of strong ideas and performance.
Qualifications Required
Bachelor’s degree in engineering (Mechanical, Industrial, Chemical), Operations Management, or equivalent experience.
10+ years of progressive manufacturing leadership, with at least 5 years in a director-level role overseeing multi-site operations.
Experience in full P&L responsibility at a medium-sized bespoke manufacturing company.
Proven experience scaling production of interior finishes products — both standard and project-specific.
Strong command of Lean Manufacturing and Six Sigma (Black Belt certification preferred).
Hands‑on experience with ERP, MES, and WMS systems (e.g., SAP, Salesforce, Plex, etc.).
Comfortable spending 60%+ of time on the production floor and in warehouses.
Preferred
Master’s degree or MBA.
Direct experience in the acoustic, architectural, or commercial interiors industry.
Led capital projects exceeding $5M (equipment installation, line automation, facility build-out).
Track record of cross-functional process improvement (e.g., Value Stream Mapping, S&OP).
Familiarity with automated material handling systems (AGVs, conveyors & lift systems).
Why Join Us?
Join a growing company that values innovation, quality, and client relationships.
Be part of a dynamic team dedicated to delivering excellence in workplace architectural products.
Competitive salary and benefits package with opportunities for career development and growth.
#J-18808-Ljbffr