Cognify Global
Base pay range
$100,000.00/yr - $135,000.00/yr
Automation and Controls Engineering Consultant Job Summary
A manufacturing automation organization is seeking a
Senior Electrical Controls Engineer
to design, develop, and implement electrical control systems for automated machinery. The ideal candidate will have extensive experience with PLC programming, HMI development, servo motion control, and electrical schematic design. This role requires a hands‑on approach to machine automation, troubleshooting, and close collaboration with cross‑functional engineering teams to deliver efficient, high‑quality control solutions.
Key Responsibilities
Design and layout electrical control panels in compliance with
UL508A
and
NEC
standards.
Select and integrate sensors, pneumatic control components, and commercial automation products (e.g., photoelectric sensors, vision systems, hot‑melt equipment).
Develop, modify, and debug
PLC, HMI, and servo motion control
programs.
Create electrical schematics and bills of materials based on project requirements.
Optimize control system component selection to balance performance, cost, and schedule.
Interpret customer specifications and modify machine electrical designs accordingly.
Collaborate closely with Mechanical Engineering teams to ensure proper electrical‑mechanical integration.
Troubleshoot control systems both remotely and on‑site.
Travel to customer locations for installations, modifications, and aftermarket electrical support (up to
30%
travel).
Train and mentor junior‑level Electrical Controls Engineers.
Contribute to the development and maintenance of engineering standards and control system procedures.
Qualifications & Requirements
Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, or a related discipline.
Minimum
5 years of experience
with Allen‑Bradley PLCs (Studio 5000), HMI development (FactoryTalk View), and AutoCAD.
Familiarity with alternative HMI/SCADA platforms (e.g., Ignition, FT Optix) is a plus.
Strong background in machine automation, electrical schematic design, and motion control systems.
Proficiency in AutoCAD for electrical design; experience with SolidWorks Electrical is advantageous.
Experience with commercial automation products such as sensors, pneumatics, and vision systems.
Hands‑on experience with PLC programming, HMI development, and multi‑axis coordinated motion control.
Solid understanding of machine timing, industrial wiring practices, and safety standards.
Strong electro‑mechanical troubleshooting skills.
Excellent organizational, communication, and teamwork abilities, with the capacity to work independently.
Seniority Level: Mid‑Senior level
Employment Type: Full‑time
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$100,000.00/yr - $135,000.00/yr
Automation and Controls Engineering Consultant Job Summary
A manufacturing automation organization is seeking a
Senior Electrical Controls Engineer
to design, develop, and implement electrical control systems for automated machinery. The ideal candidate will have extensive experience with PLC programming, HMI development, servo motion control, and electrical schematic design. This role requires a hands‑on approach to machine automation, troubleshooting, and close collaboration with cross‑functional engineering teams to deliver efficient, high‑quality control solutions.
Key Responsibilities
Design and layout electrical control panels in compliance with
UL508A
and
NEC
standards.
Select and integrate sensors, pneumatic control components, and commercial automation products (e.g., photoelectric sensors, vision systems, hot‑melt equipment).
Develop, modify, and debug
PLC, HMI, and servo motion control
programs.
Create electrical schematics and bills of materials based on project requirements.
Optimize control system component selection to balance performance, cost, and schedule.
Interpret customer specifications and modify machine electrical designs accordingly.
Collaborate closely with Mechanical Engineering teams to ensure proper electrical‑mechanical integration.
Troubleshoot control systems both remotely and on‑site.
Travel to customer locations for installations, modifications, and aftermarket electrical support (up to
30%
travel).
Train and mentor junior‑level Electrical Controls Engineers.
Contribute to the development and maintenance of engineering standards and control system procedures.
Qualifications & Requirements
Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, or a related discipline.
Minimum
5 years of experience
with Allen‑Bradley PLCs (Studio 5000), HMI development (FactoryTalk View), and AutoCAD.
Familiarity with alternative HMI/SCADA platforms (e.g., Ignition, FT Optix) is a plus.
Strong background in machine automation, electrical schematic design, and motion control systems.
Proficiency in AutoCAD for electrical design; experience with SolidWorks Electrical is advantageous.
Experience with commercial automation products such as sensors, pneumatics, and vision systems.
Hands‑on experience with PLC programming, HMI development, and multi‑axis coordinated motion control.
Solid understanding of machine timing, industrial wiring practices, and safety standards.
Strong electro‑mechanical troubleshooting skills.
Excellent organizational, communication, and teamwork abilities, with the capacity to work independently.
Seniority Level: Mid‑Senior level
Employment Type: Full‑time
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