Tesla
What to Expect As a key member of the Global Manufacturing Engineering Team, the Staff Manufacturing Engineer position involves leading Design for Manufacturing (DFM) studies, collaborating with vendors on new die builds, and overseeing critical activities such as simulation reviews, die layout and die design evaluation, manufacturing progress tracking, buyoff and homeline support. The ideal candidate will combine deep technical expertise in forming and die build with strong problem-solving abilities, cross-functional collaboration and project leadership skills to deliver world-class stamped parts at scale. What You'll Do
- Lead Design for Manufacturability (DFM) studies by conducting / reviewing forming simulations and working closely with Studio / Engineering Design team
- Collaborate with vendors on new die builds - Reviewing simulation, Die Process, Die Design,Manufacturing, Buyoff & Homelining
- Provides technical input for planning and installation of new equipment
- Works with materials team on planning for new programs and addressing quality investigations
- Work with vendors to ensure quality, performance and delivery targets are achieved prior to die shipping
- Manage project schedules, identify risks and opportunities, and ensure all necessary activities are in place to meet deadlines
- Collaborate with internal cross-functional team for discussions and planning of new programs
- Degree in Mechanical, Manufacturing or Industrial Engineering, or equivalent experience
- 12+ years tooling engineering experience in a high-volume manufacturing environment with strong focus on formability, die build and execution
- Proficient in Design for Manufacturing studies, including Class A & Battery Parts
- Deep knowledge of Aluminum Class A, BIW and Closures experience with proficiency in Die Design and build of stamping Dies
- In-depth knowledge of GD&T & BIW assembly processes; experienced in reviewing dimensional quality reports and driving tooling adjustment to achieve part and process maturity
- Strong Leadership, teamwork, and communication skills
- Familiarity with Production and quality control procedures
- Strong time management and project coordination abilities
- Understanding of material properties for steel & aluminum
- Ability to collaborate effectively across multiple cross-functional teams and suppliers
- Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program