Applied Energetics, Inc.
Senior Opto-Mechanical Engineer
Applied Energetics, Inc., Tucson, Arizona, United States, 85718
About Applied Energetics
Applied Energetics is redefining the state of the art in ultrashort pulse laser and directed energy technologies for defense and national security applications. Guided by our vision, “Directed Energy, Anywhere”, we build compact, high‑performance systems that protect the warfighter and enable decisive advantages across the modern battlespace.
Why This Role Matters We are seeking a highly skilled Senior Opto‑Mechanical Engineer to play a key role in the design, integration, and ruggedization of our laser hardware, beam delivery systems, and optical subsystems for next generation directed energy platforms. In this role you will be part of our multidisciplinary engineering team executing our mission by pioneering scalable ultrashort pulse directed energy solutions that defend and secure our nation's future.
What You’ll Do
Lead the mechanical design and packaging of fiber and free‑space oscillator and amplifier modules and precision optical assemblies.
Design mechanical assemblies for fiber laser and amplifier subsystems such as pump modules, fiber trays, fiber splices, and connectors.
Design mechanical assemblies for free‑space laser and amplifier subsystems such as pump modules, gain modules, fixed and adjustable optical mounts, and alignment fixtures.
Perform thermal analysis of the designs considering conductive, convective, and radiative cooling of solid and fluid components and use these models to optimize thermo‑mechanical performance.
Perform structural analysis of the designs to optimize performance in terms of stiffness, vibration, shock, and fatigue.
Build and maintain complete 3D CAD models of the mechanical designs.
Produce and maintain engineering drawings, system BOMs, and other engineering and design documentation.
Identify and work with vendors to procure high‑quality, cost‑optimized parts in a timely manner.
Work closely with the multidisciplinary design team with hands‑on prototype assembly, characterization, and testing to validate design criteria for stability, repeatability, and survivability under field conditions.
Qualifications
Bachelor’s or Master’s in Mechanical Engineering or a related field.
5+ years of experience in mechanical engineering or closely related disciplines.
A strong understanding of mechanical engineering fundamentals.
Hands‑on experience with laser and optical systems design and integration.
In‑depth experience with the analysis of thermo‑mechanical and fluid‑mechanical systems, together with methods for designing thermally optimized systems.
A deep understanding of materials and their properties and how they affect the system performance of important mechanical requirements such as strength, stability, rigidity, thermo‑mechanical performance, and endurance.
Demonstrated experience designing systems for optical alignment stability and environmental survivability in SWaP‑optimized architectures.
Past experience designing for manufacturability considering metrics such as quality, cost, and ease of manufacture.
Experience designing for performance, reliability, and safety as defined by MIL‑STD or similar specifications.
Citizenship with the ability to obtain and maintain a DoD security clearance.
Desired Qualifications
Familiarity designing ultrashort pulse laser products.
Experience working in DoD or aerospace systems development environments.
Your Toolkit
Extensive experience with computer design, simulation, and analysis software such as SolidWorks, ANSYS, COMSOL or equivalents.
The ability to contribute as part of a multidisciplinary team to successfully bring complex optical technologies to market.
Innovative thinker with solid analytical and problem‑solving skills.
Comfortable working in a fast‑paced engineering environment with evolving requirements.
Strong verbal and written communication skills and the ability to translate and explain complex ideas to non‑experts.
The ability to work in a multidisciplinary team collaborating closely with optical, electrical, software, and systems engineers.
Demonstrated alignment with AE’s core values of Trust, Innovation, Quality, Agility, and Bold Leadership.
Why Join Applied Energetics
Work on breakthrough directed energy systems at the frontier of defense innovation.
Help shape next‑generation beam directors and optical architectures for critical DoD missions.
Collaborate with a world‑class team pushing the limits of laser science and engineering.
Competitive salary, equity participation, and comprehensive benefits including Medical, Dental, and Vision, PTO, Federal Holidays, Personal Holidays, Tuition/Loan Reimbursement and more.
How To Apply Please apply on our company website. Applied Energetics, Inc Jobs
Applied Energetics is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without discrimination on the basis of race, color, religion, sex, national origin, age, disability, genetic information, or any other characteristic protected by applicable federal, state, or local law. This policy applies to all employment decisions, including recruitment, hiring, promotion, compensation, benefits, training, and termination. We comply with all applicable federal and state employment laws prohibiting discrimination and will administer all personnel actions in a nondiscriminatory manner.
Salary: $105,000 – $150,000 per year
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Why This Role Matters We are seeking a highly skilled Senior Opto‑Mechanical Engineer to play a key role in the design, integration, and ruggedization of our laser hardware, beam delivery systems, and optical subsystems for next generation directed energy platforms. In this role you will be part of our multidisciplinary engineering team executing our mission by pioneering scalable ultrashort pulse directed energy solutions that defend and secure our nation's future.
What You’ll Do
Lead the mechanical design and packaging of fiber and free‑space oscillator and amplifier modules and precision optical assemblies.
Design mechanical assemblies for fiber laser and amplifier subsystems such as pump modules, fiber trays, fiber splices, and connectors.
Design mechanical assemblies for free‑space laser and amplifier subsystems such as pump modules, gain modules, fixed and adjustable optical mounts, and alignment fixtures.
Perform thermal analysis of the designs considering conductive, convective, and radiative cooling of solid and fluid components and use these models to optimize thermo‑mechanical performance.
Perform structural analysis of the designs to optimize performance in terms of stiffness, vibration, shock, and fatigue.
Build and maintain complete 3D CAD models of the mechanical designs.
Produce and maintain engineering drawings, system BOMs, and other engineering and design documentation.
Identify and work with vendors to procure high‑quality, cost‑optimized parts in a timely manner.
Work closely with the multidisciplinary design team with hands‑on prototype assembly, characterization, and testing to validate design criteria for stability, repeatability, and survivability under field conditions.
Qualifications
Bachelor’s or Master’s in Mechanical Engineering or a related field.
5+ years of experience in mechanical engineering or closely related disciplines.
A strong understanding of mechanical engineering fundamentals.
Hands‑on experience with laser and optical systems design and integration.
In‑depth experience with the analysis of thermo‑mechanical and fluid‑mechanical systems, together with methods for designing thermally optimized systems.
A deep understanding of materials and their properties and how they affect the system performance of important mechanical requirements such as strength, stability, rigidity, thermo‑mechanical performance, and endurance.
Demonstrated experience designing systems for optical alignment stability and environmental survivability in SWaP‑optimized architectures.
Past experience designing for manufacturability considering metrics such as quality, cost, and ease of manufacture.
Experience designing for performance, reliability, and safety as defined by MIL‑STD or similar specifications.
Citizenship with the ability to obtain and maintain a DoD security clearance.
Desired Qualifications
Familiarity designing ultrashort pulse laser products.
Experience working in DoD or aerospace systems development environments.
Your Toolkit
Extensive experience with computer design, simulation, and analysis software such as SolidWorks, ANSYS, COMSOL or equivalents.
The ability to contribute as part of a multidisciplinary team to successfully bring complex optical technologies to market.
Innovative thinker with solid analytical and problem‑solving skills.
Comfortable working in a fast‑paced engineering environment with evolving requirements.
Strong verbal and written communication skills and the ability to translate and explain complex ideas to non‑experts.
The ability to work in a multidisciplinary team collaborating closely with optical, electrical, software, and systems engineers.
Demonstrated alignment with AE’s core values of Trust, Innovation, Quality, Agility, and Bold Leadership.
Why Join Applied Energetics
Work on breakthrough directed energy systems at the frontier of defense innovation.
Help shape next‑generation beam directors and optical architectures for critical DoD missions.
Collaborate with a world‑class team pushing the limits of laser science and engineering.
Competitive salary, equity participation, and comprehensive benefits including Medical, Dental, and Vision, PTO, Federal Holidays, Personal Holidays, Tuition/Loan Reimbursement and more.
How To Apply Please apply on our company website. Applied Energetics, Inc Jobs
Applied Energetics is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without discrimination on the basis of race, color, religion, sex, national origin, age, disability, genetic information, or any other characteristic protected by applicable federal, state, or local law. This policy applies to all employment decisions, including recruitment, hiring, promotion, compensation, benefits, training, and termination. We comply with all applicable federal and state employment laws prohibiting discrimination and will administer all personnel actions in a nondiscriminatory manner.
Salary: $105,000 – $150,000 per year
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