Sandalwood Engineering & Ergonomics
Process Engineer - Battery Manufacturing
Sandalwood Engineering & Ergonomics, Livonia, Michigan, us, 48153
When you join the Sandalwood team, you'll join an engaging and inclusive group with a mission to help our customers identify, assess, and reduce work‑related risks to quality, productivity, and employee health. Sandalwood Engineering and Ergonomics is seeking an experienced Manufacturing/Process Engineer to support a comprehensive range of engineering activities across multiple facilities. This role will play a critical part in the full manufacturing lifecycle—from process design and equipment procurement through validation, launch, and continuous improvement. The Manufacturing/Process Engineer will collaborate closely with design teams, global partners, and the Lead Engineer to ensure robust, efficient, and high-quality production processes.
Process Engineering & Development
Develop, optimize, and document stable manufacturing processes.
Produce and maintain Process Flow Diagrams, work instructions, and SOPs.
Create and modify 2D/3D CAD drawings for tooling, fixtures, and layout designs.
Evaluate workforce utilization, space requirements, and workflow for peak efficiency.
Equipment Procurement & Installation
Support schedule tracking and management for equipment design, build, and implementation.
Develop detailed equipment specifications based on product and safety requirements.
Oversee installation and commissioning of new manufacturing equipment.
Process Validation & Quality Assurance
Contribute to the development and review of PFMEAs, Control Plans, SCCAF, Error Proofing Matrices, Reaction Plans, SPC plans, and other quality documentation.
Support execution of IQ/OQ/PQ validation protocols and summary reports.
Troubleshooting & Continuous Improvement
Perform root cause analysis and drive corrective/preventive actions.
Lead continuous improvement initiatives focused on efficiency, quality, cost reduction, and waste elimination.
Product Launch Support
Provide on‑floor support during pilot, pre‑production, and ramp‑up builds.
Identify and resolve manufacturing issues during launch activities.
Prepare and distribute daily metrics and progress reports.
Deliverables
Equipment specification packages
Procurement/installation project plans and status reports
Completed IQ/OQ/PQ validation documentation
Support PFMEA and Control Plan documentation
Version‑controlled CAD drawings
Updated work instructions and SOPs
Root cause analysis reports
Launch progress and continuous improvement reports
Requirements Education
Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field
Experience
5‑7 years of experience in a manufacturing engineering role
Proven experience in process development, equipment procurement, and installation
Experience with process validation (IQ/OQ/PQ) in a regulated industry preferred
Hands‑on involvement in new product launches from early concept to mass production
Technical Skills
Proficiency with AutoCAD for 2D/3D drawings and layout development
Strong capability in PFMEA development, Control Plans, and related quality methodologies
Skilled in root cause analysis and problem‑solving tools
Familiarity with Lean, Six Sigma, and continuous improvement methods
Travel
Travel is estimated at 25% on average, with up to 10% being international travel
During peak launch times, travel requirements may increase to up to 70%
Additional Requirements
Ability to work on‑site daily at designated automotive facilities
Willingness and ability to travel extensively during peak launch phases
Strong cross‑functional communication skills, including coordination with global teams across time zones
Ability to participate in daily project alignment check‑ins and report directly to the Lead Engineer
Benefits
Health Care Plan (Medical, Dental & Vision)
Retirement Plan (401k)
Profit Sharing
Life Insurance (Basic, Voluntary & AD&D)
Paid Time Off (Vacation, Sick & Holidays)
Short Term & Long Term Disability
Training & Development
Seniority Level Mid‑Senior level
Employment Type Full‑time
Job Function Manufacturing
Industries IT Services and IT Consulting
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Process Engineering & Development
Develop, optimize, and document stable manufacturing processes.
Produce and maintain Process Flow Diagrams, work instructions, and SOPs.
Create and modify 2D/3D CAD drawings for tooling, fixtures, and layout designs.
Evaluate workforce utilization, space requirements, and workflow for peak efficiency.
Equipment Procurement & Installation
Support schedule tracking and management for equipment design, build, and implementation.
Develop detailed equipment specifications based on product and safety requirements.
Oversee installation and commissioning of new manufacturing equipment.
Process Validation & Quality Assurance
Contribute to the development and review of PFMEAs, Control Plans, SCCAF, Error Proofing Matrices, Reaction Plans, SPC plans, and other quality documentation.
Support execution of IQ/OQ/PQ validation protocols and summary reports.
Troubleshooting & Continuous Improvement
Perform root cause analysis and drive corrective/preventive actions.
Lead continuous improvement initiatives focused on efficiency, quality, cost reduction, and waste elimination.
Product Launch Support
Provide on‑floor support during pilot, pre‑production, and ramp‑up builds.
Identify and resolve manufacturing issues during launch activities.
Prepare and distribute daily metrics and progress reports.
Deliverables
Equipment specification packages
Procurement/installation project plans and status reports
Completed IQ/OQ/PQ validation documentation
Support PFMEA and Control Plan documentation
Version‑controlled CAD drawings
Updated work instructions and SOPs
Root cause analysis reports
Launch progress and continuous improvement reports
Requirements Education
Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field
Experience
5‑7 years of experience in a manufacturing engineering role
Proven experience in process development, equipment procurement, and installation
Experience with process validation (IQ/OQ/PQ) in a regulated industry preferred
Hands‑on involvement in new product launches from early concept to mass production
Technical Skills
Proficiency with AutoCAD for 2D/3D drawings and layout development
Strong capability in PFMEA development, Control Plans, and related quality methodologies
Skilled in root cause analysis and problem‑solving tools
Familiarity with Lean, Six Sigma, and continuous improvement methods
Travel
Travel is estimated at 25% on average, with up to 10% being international travel
During peak launch times, travel requirements may increase to up to 70%
Additional Requirements
Ability to work on‑site daily at designated automotive facilities
Willingness and ability to travel extensively during peak launch phases
Strong cross‑functional communication skills, including coordination with global teams across time zones
Ability to participate in daily project alignment check‑ins and report directly to the Lead Engineer
Benefits
Health Care Plan (Medical, Dental & Vision)
Retirement Plan (401k)
Profit Sharing
Life Insurance (Basic, Voluntary & AD&D)
Paid Time Off (Vacation, Sick & Holidays)
Short Term & Long Term Disability
Training & Development
Seniority Level Mid‑Senior level
Employment Type Full‑time
Job Function Manufacturing
Industries IT Services and IT Consulting
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