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Entegris

Engineer, NPI

Entegris, Colorado Springs, Colorado, United States, 80509

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Engineer, NPI We are seeking a highly motivated and skilled NPI Engineer to join our team. This role is crucial for successfully transitioning new, tight‑tolerance products from design to high‑volume manufacturing. The ideal candidate will have a background in both assembly processes and injection molding, with a focus on producing components for the semiconductor industry.

The Role As a NPI (New Product/Process Introduction) Engineer, you will collaborate in a dynamic cross‑functional team environment within the global Advanced Purity Solutions (APS) Division of Entegris. You will help create a competitive advantage by bringing innovative new products into production, combining product development, process design, project management, and operational experience.

In this role you will:

Help lead the transition of cutting‑edge micro‑environment products from engineering development to high volume manufacturing at the Colorado Springs facilities.

Help develop and scale robust manufacturing processes that meet quality, cost, and schedule requirements.

Collaborate with R&D and product managers to define minimum and target performance requirements for new products.

Work cross‑functionally with R&D, engineering, business units, operations, and project management to ensure successful product and process release to HVM.

Create and maintain comprehensive manufacturing documentation, including work instructions, SOPs, and process records.

Train operators and technicians on new processes and equipment.

Assist in developing and executing Validation and Qualification (V&Q)/Management of Change (MOC) protocols for product transfers and new process start‑ups.

Conduct PFMEAs, Design Freeze reviews, and Manufacturing Assessments covering site selection, material planning, waste management, ramp/capacity planning, and cost roadmap development.

Provide limited technical project management to support customer sample builds and qualification runs.

Identify and document design improvement opportunities and process inefficiencies; collaborate with product development to implement corrective actions.

Apply Lean and Six Sigma methodologies, including DMAIC, to improve yield, reduce variation, and increase capacity.

Troubleshoot and resolve technical issues related to new product builds, tooling, and process performance.

Participate in design and mold reviews, ensuring compliance with Entegris global and site‑specific standards.

Use stage‑gate processes to guide products from Engineering Phase to Pilot and Manufacturing Phases.

Maintain a strong presence on the production floor to gain a deep understanding of process constraints and opportunities.

Collaborate with subject matter experts in key manufacturing processes such as injection molding, ultrasonic welding, CNC machining, inspection systems, laser marking, and data collection/reporting systems.

Review part drawings and specifications, assess critical and FAIR dimensions, and work with development teams to align product capabilities with requirements.

Document processes, procedures, and lessons learned for future reference and process ownership.

Conduct manufacturing readiness assessments to identify gaps and track progress against IRD/Mfg. metrics.

Support audits and process analysis to recommend improvements in safety, quality, cost, waste reduction, and efficiency.

Predict and analyze actual product sampling costs in SAP.

Assist with establishing master data in SAP for new part numbers.

Traits we believe make a strong candidate

Education and Experience BS or MS in Engineering with 2–3 years related experience in engineering or manufacturing within the semiconductor industry and/or experience in plastic part processing and assembly in a tech or medical field. A background in injection molding products and processes is a bonus.

Certifications Black Belt or Green Belt in Six Sigma/Lean Sigma is highly preferred.

Technical Skills Expertise in assembly processes for clean, tight‑tolerance products and electro‑mechanical systems. Knowledge of injection molding processes, materials, and tooling. Strong analytical skills and a data‑driven approach to decision‑making. Exceptional written and verbal communication skills. Strong understanding and practical experience in conducting DFMEA/PFMEA. Familiarity with metrology and various measurement techniques. Proficient in SPC and other statistical tools (JMP, Minitab); JSL experience is a bonus. Hands‑on experience with injection molded products, process, and assembly. Experience simulating and analyzing designs using FEA, CFD, and Moldflow. Support existing products by developing test plans and supporting validation and qualification efforts.

Personal Attributes Strong desire to learn a variety of products and become an SME. Investigate, document, troubleshoot, and develop solutions during new product/process development phases. Provide guidance for new products, processes, molds, and resins, ensuring robust processes. Willing to travel internationally to Entegris facilities, vendors, suppliers, and customers as needed. Proactive, self‑motivated, and able to manage multiple projects simultaneously in a fast‑paced environment. Strong interpersonal skills and ability to be a strong contributor to a cross‑functional team. Adapt quickly to changing responsibilities based on business needs.

Your success will be measured by:

Commitment to safety for colleagues and the environment.

Successful transition of new products from engineering to release to manufacturing phases within budget and timing expectations.

Achievement of target process metrics such as yield, cycle time, FPY, and IRD/Mfg. targets during pilot and production phases.

Completion of V&Q/MOC protocols with documented compliance.

Effective creation and deployment of manufacturing documentation, including SOPs and work instructions.

Operator and technician readiness demonstrated through training completion and process adherence.

Execution of PFMEAs, Design Freeze, and Manufacturing Readiness Assessments with actionable outcomes.

Resolution of technical issues during NPI builds using structured problem‑solving methods.

Implementation of process improvements resulting in measurable cost savings, scrap reduction, or quality enhancements.

Positive feedback from cross‑functional teams on collaboration, communication, and project contributions.

Documented lessons learned and process knowledge transfer for future product/process owners.

Demonstrated SME‑level expertise in key manufacturing processes.

Effective use of statistical tools (JMP or Minitab).

Ability to perform as a member of a larger team, helping everyone be successful.

Managing multiple projects at various stages of the development process, ensuring no surprises.

Creating data‑driven manufacturing plans to ensure long‑term portfolio success.

Developing and standardizing best practices in product/process scale‑up activities.

People and Teamwork Collaborative interaction with cross‑functional team; work together to make successful results as individuals as well as a team.

Accountability, Integrity, and Trust Be accountable and contribute to the team while holding yourself and others accountable for goals and timelines.

Creativity and Innovation Be proactive about collaborating with teams and peers, offering input, and learning from their experiences. Consistently strive for improvement.

Dedication to Excellence Be willing to learn and allow others to teach. Respectfully provide feedback to others.

Seniority level Entry level

Employment type Full‑time

Job function Engineering and Information Technology

Industries Semiconductor Manufacturing, Chemical Manufacturing, and Plastics Manufacturing

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