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MacLean-Fogg Company

Expert Tool Design Engineer

MacLean-Fogg Company, Menomonee Falls, Wisconsin, United States, 53051

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Assist in developing innovative tooling and equipment that power MacLean-Fogg’s Engineered Plastic Company. This role focuses on creating high-performance tooling that enhances production efficiency, product quality, and safety in our plastic molding operations.

Job Details

Position Type:

Full-Time/Salaried (Exempt)

Pay Range:

Competitive – Discussed during interview

Work Location:

Onsite – Menomonee Falls, WI 53051

Travel:

Up to 10%

Key Responsibilities

Assist in developing injection molds, fixtures, and assembly tools to support plastic manufacturing operations.

Review part designs and customer requirements to determine tooling concepts, materials, and processing needs.

Use 3D CAD software to create accurate, detailed models and drawings for mold and tool fabrication.

Collaborate with engineering, production, and quality teams to ensure mold performance, reliability, and manufacturability.

Estimate tooling costs, material requirements, and project timelines for new and modified tools.

Lead efforts to improve tooling design for cycle time reduction, part quality, and mold longevity.

Support automation initiatives to modernize molding and assembly processes.

Oversee tooling suppliers, quotes, and procurement to ensure cost-effective, high-quality deliverables.

Evaluate and implement material and design improvements to enhance tool performance and reduce maintenance.

Skills/Competencies

3D Modeling and CAD Design (SolidWorks, NX, or equivalent)

Injection Mold Design and Fabrication

Plastic Material Knowledge (thermoplastics, resins, and composites)

Manufacturing Process Engineering

Geometric Dimensioning & Tolerancing (GD&T)

Problem Solving and Root Cause Analysis

Design for Manufacturability and Moldability (DFM/DFMold)

Automation and Tooling Integration

Project Management and Collaboration

Qualifications (Required)

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Plastics Engineering, or related field

10+ years of experience in tooling or mold design for plastic injection molding operations

Proficiency in CAD modeling and technical drawing for mold and tool fabrication

Strong understanding of mold construction, cooling design, gating, and ejection systems

Proven success leading tooling projects from concept through validation and production launch

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