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SEKAI Electronics, Inc.

Sr. Mechanical Engineer

SEKAI Electronics, Inc., Irvine, California, United States, 92713

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Sekai Electronics, Inc.

founded in 1982 is a leading provider of highly rugged video cameras, modules and systems focused on serving the needs of the Aerospace and Defense Markets worldwide with facilities in Irvine, CA, the Silicon Valley and Hamburg, Germany.

Overview We are seeking an experienced Senior Mechanical Engineer with deep expertise in

SolidWorks ,

GD&T , and aerospace/defense‑grade product development.

This role focuses on designing and qualifying ruggedized camera systems, imaging payloads, and vision‑based products built for harsh environments, high reliability, and mission‑critical performance.

Key Responsibilities

Lead mechanical design and development of ruggedized camera systems, optical enclosures, and vision‑based products for aerospace and defense applications.

Create detailed 3D models, assemblies, and engineering drawings in

SolidWorks , ensuring manufacturability, environmental robustness, and compliance with program requirements.

Apply advanced

GD&T

(ASME Y14.5) to define critical interfaces, optical alignment features, and precision‑machined components.

Engineer solutions for thermal management, shock/vibration mitigation, sealing,

EMI shielding , and environmental hardening of imaging systems.

Drive products through the full lifecycle: concept development, prototyping, environmental testing (thermal, vibration, ingress protection), qualification, and production release.

Collaborate with optical, electrical, firmware, and systems engineering teams to ensure seamless integration of sensors, lenses, PCBs, and mechanical structures.

Support design reviews, FMEA, root‑cause analysis, and corrective actions for mechanical and system‑level issues.

Ensure all engineering work adheres to

ISO 9000 ,

AS9100 , and applicable defense/aerospace standards.

Prepare technical documentation, test reports, and customer‑facing engineering deliverables.

Lead continuous improvement of mechanical design practices.

Required Qualifications

US Citizenship is a Requirement

Bachelor’s or Master’s degree in Mechanical Engineering or related field

7+ years of mechanical design experience, ideally in

aerospace, defense, ruggedized electronics, or imaging systems

Expert proficiency in

SolidWorks , including complex assemblies, surfacing, and simulation tools

Strong command of

GD&T

and engineering drawing standards

Hands‑on experience designing

ruggedized enclosures, optical housings, or camera/vision products

Familiarity with environmental qualification standards (MIL‑STD‑810, DO‑160, or similar)

Experience working within

ISO 9001

and

AS9100

Quality Management Systems

Strong understanding of materials, machining, coatings, sealing methods, and aerospace‑grade manufacturing processes

Excellent analytical, problem‑solving, and communication skills

Preferred Qualifications

Experience with

electro‑optical systems, imaging sensors, or optical alignment techniques

Knowledge of thermal analysis, structural analysis, or FEA tools

Background in defense programs, ITAR‑controlled projects, or military standards

Experience with UAV payloads, gimbals, or stabilized camera systems

Strong attention to detail with a focus on both development and testing

Camera and camera interface testing to include testing performance with regard to physical conditions such as

shock/vibration, EMI and temperature

Benefits Corporate sponsored health insurance, dental, vision , 401K plan with matching and lifeinsurance

Location Irvine, CA $105,000.00-$130,000.00

Seniority level Mid-Senior level

Employment type Full-time

Job function Engineering and Information Technology

Industries Defense and Space Manufacturing

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